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Mazda CX-5 Service & Repair Manual: Side Sill Panel Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Installation [Panel Replacement]

Symbol Mark


Installation Procedure

Side sill (front side)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Cut and join the 2 locations indicated by (A) shown in the figure.

5. Plug weld the 18 locations indicated by (B) shown in the figure, then cabin side outer frame (outer side sill).


Side sill (component)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Drill the 4 locations indicated by (A) shown in the figure, then remove the upper side sill reinforcement from the new side sill reinforcement.


5. Plug weld the 32 locations indicated by (B) shown in the figure.

6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the side sill reinforcement.


7. Plug weld the 6 locations indicated by (D) shown in the figure, then install the upper side sill reinforcement.

8. Plug weld the 2 locations indicated by (E) shown in the figure, then install the front fender set bracket.


9. Cut and join the 3 locations indicated by (F) shown in the figure.

10. Plug weld the 120 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer side sill).


Side Garnish Removal
Front 1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure, move it in the direction of the arrow (1) to remove the clip A. 2. Slide the side garnish in the direc ...

Side Sill Panel Removal [Panel Replacement]
Symbol Mark Removal Procedure Side sill (front side) 1. Rough cut the 2 locations indicated by (A) shown in the figure. 2. Drill the 18 locations indicated by (B) shown in the figure. 3 ...

Other materials:

Operating Tips
Operate the climate control system with the engine running. • To prevent the battery from being discharged, do not leave the fan control dial on for a long period of time with the ignition switched ON when the engine is not running. • Clear all obstructions such as leaves, snow and ice f ...

Controller Area Network (Can)
Outline The DSC HU/CM sends and receives data to and from other modules via the CAN system. Refer to MULTIPLEX COMMUNICATION SYSTEM for a detailed explanation of the CAN system.. Data sent Cruise control system-related information DSC system-related information ...

Clock Spring Inspection [Two Step Deployment Control System]
1. Disconnect the negative battery cable and wait for 1 min or more.. 2. Remove the driver?side air bag module.. 3. Remove the steering wheel.. 4. Remove the column cover.. 5. Remove the clock spring.. 6. Verify that the continuity is as indicated in the table. If not as indicated ...

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