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Mazda CX-5 Service & Repair Manual: Side Sill Panel Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Installation [Panel Replacement]

Symbol Mark


Installation Procedure

Side sill (front side)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Cut and join the 2 locations indicated by (A) shown in the figure.

5. Plug weld the 18 locations indicated by (B) shown in the figure, then cabin side outer frame (outer side sill).


Side sill (component)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Drill the 4 locations indicated by (A) shown in the figure, then remove the upper side sill reinforcement from the new side sill reinforcement.


5. Plug weld the 32 locations indicated by (B) shown in the figure.

6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the side sill reinforcement.


7. Plug weld the 6 locations indicated by (D) shown in the figure, then install the upper side sill reinforcement.

8. Plug weld the 2 locations indicated by (E) shown in the figure, then install the front fender set bracket.


9. Cut and join the 3 locations indicated by (F) shown in the figure.

10. Plug weld the 120 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer side sill).


Side Garnish Removal
Front 1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure, move it in the direction of the arrow (1) to remove the clip A. 2. Slide the side garnish in the direc ...

Side Sill Panel Removal [Panel Replacement]
Symbol Mark Removal Procedure Side sill (front side) 1. Rough cut the 2 locations indicated by (A) shown in the figure. 2. Drill the 18 locations indicated by (B) shown in the figure. 3 ...

Other materials:

Seat Warmer Switch Removal/Installation
NOTE: The seat warmer switch are integrated into the climate control unit. (with full-auto air conditioner system) The seat warmer switch are integrated into the clock. (with manual air conditioner system) For the seat warmer switch removal/installation, refer to the cl ...

Front Seat
Seat Operation 1 Seat Slide (Manual Seat) To move a seat forward or backward, raise the lever and slide the seat to the desired position and release the lever. Make sure the lever returns to its original position and the seat is locked in place by attempting to push it forward and backward. ...

Air Bag System [Two Step Deployment Control System]
Outline The air bag system is a device that supplements the passenger restraint function of the seat belts. The air bag system will not have the designed effect if the seat belts are not worn properly. The air bag system is composed of the following parts: ...

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