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Mazda CX-5 Service & Repair Manual: Side Sill Panel Removal [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Removal [Panel Replacement]

Symbol Mark


Removal Procedure

Side sill (front side)

1. Rough cut the 2 locations indicated by (A) shown in the figure.

2. Drill the 18 locations indicated by (B) shown in the figure.


3. Remove the cabin side outer frame (outer side sill).

Side sill (component)

1. Rough cut the 3 locations indicated by (A) shown in the figure.

2. Drill the 114 locations indicated by (B) shown in the figure, then remove the cabin side outer frame (outer side sill).


3. Drill the 2 locations indicated by (C) shown in the figure, then remove the front fender set bracket.

4. Drill the 6 locations indicated by (D) shown in the figure, then remove the upper side sill reinforcement.


5. Drill the 1 location indicated by (E) shown in the figure.


6. Drill the 35 locations indicated by (F) shown in the figure.


7. Pull the side sill reinforcement from the inner side sill, hinge reinforcement and center pillar reinforcement, and then remove it.

Side Sill Panel Installation [Panel Replacement]
Symbol Mark Installation Procedure Side sill (front side) 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. Drill holes for the ...

Side Step Molding Removal/Installation
1. Set the rear over fender aside.. 2. Insert a tape-wrapped flathead screwdriver shown in the figure and remove the clip A in the direction of arrow (1). 3. Slide the side step molding in t ...

Other materials:

Accelerator Pedal Position (App) Sensor Inspection
Voltage Inspection NOTE: Because the APP sensor is integrated in the accelerator pedal, replacing the APP sensor includes replacement of the accelerator pedal. 1. Connect the M-MDS to the DLC?2. 2. Switch the ignition ON (engine off or on). 3. Verify that the APP sensor output ...

Brake Pedal Removal/Installation
CAUTION: The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place. If the brake switch is not properly installed, the clearan ...

Refrigerant Line
Purpose The system piping connects each related part of the refrigerant system. Construction Block-type piping has been adopted to the pipe connection, improving the efficiency of piping related servicing. The pipes in the piping system consist of the following parts. ...

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