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Mazda CX-5 Service & Repair Manual: Side Sill Panel Removal [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Removal [Panel Replacement]

Symbol Mark


Removal Procedure

Side sill (front side)

1. Rough cut the 2 locations indicated by (A) shown in the figure.

2. Drill the 18 locations indicated by (B) shown in the figure.


3. Remove the cabin side outer frame (outer side sill).

Side sill (component)

1. Rough cut the 3 locations indicated by (A) shown in the figure.

2. Drill the 114 locations indicated by (B) shown in the figure, then remove the cabin side outer frame (outer side sill).


3. Drill the 2 locations indicated by (C) shown in the figure, then remove the front fender set bracket.

4. Drill the 6 locations indicated by (D) shown in the figure, then remove the upper side sill reinforcement.


5. Drill the 1 location indicated by (E) shown in the figure.


6. Drill the 35 locations indicated by (F) shown in the figure.


7. Pull the side sill reinforcement from the inner side sill, hinge reinforcement and center pillar reinforcement, and then remove it.

Side Sill Panel Installation [Panel Replacement]
Symbol Mark Installation Procedure Side sill (front side) 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. Drill holes for the ...

Side Step Molding Removal/Installation
1. Set the rear over fender aside.. 2. Insert a tape-wrapped flathead screwdriver shown in the figure and remove the clip A in the direction of arrow (1). 3. Slide the side step molding in t ...

Other materials:

Power Outer Mirror Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the inner garnish.. 3. Remove the front door trim.. 4. Insert a tape-wrapped flathead screwdriver into the service hole and remove hooks A in the direction of arrow (1). 5. Slide the service hole cover in the direction of the arrow ( ...

Upper Cowl Side Reinforcement Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 13 locations indicated by (A) shown in the figure. 2. Drill the 8 locations indicated by (B) shown in the figure. NOTE: When a drill the 8 locations indicated by (B) shown in the figure, the through hole is not made in consideration of ...

Precaution [Dynamic Stability Control (DSC)]
1. The ABS warning light and/or brake system warning light and/or TCS/DSC indicator light and/or TCS OFF indicator light illuminate even when the system is normal. Warning lights/Indicator lights that may illuminate and/or flash Cases in which the light may ill ...

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