Mazda CX-5 Service & Repair Manual: Side Sill Panel Removal [Panel Replacement]
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Removal Procedure
Side sill (front side)
1. Rough cut the 2 locations indicated by (A) shown in the figure.
2. Drill the 18 locations indicated by (B) shown in the figure.
3. Remove the cabin side outer frame (outer side sill).
Side sill (component)
1. Rough cut the 3 locations indicated by (A) shown in the figure.
2. Drill the 114 locations indicated by (B) shown in the figure, then remove the cabin side outer frame (outer side sill).
3. Drill the 2 locations indicated by (C) shown in the figure, then remove the front fender set bracket.
4. Drill the 6 locations indicated by (D) shown in the figure, then remove the upper side sill reinforcement.
5. Drill the 1 location indicated by (E) shown in the figure.
6. Drill the 35 locations indicated by (F) shown in the figure.
7. Pull the side sill reinforcement from the inner side sill, hinge reinforcement and center pillar reinforcement, and then remove it.
Side Sill Panel Installation [Panel Replacement]
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Installation Procedure
Side sill (front side)
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the ...
Side Step Molding Removal/Installation
1. Set the rear over fender aside..
2. Insert a tape-wrapped flathead screwdriver shown in the figure and remove
the clip A in the direction of arrow (1).
3. Slide the side step molding in t ...
Other materials:
Clutch Pedal Position (CPP) Switch Inspection [Skyactiv G 2.0]
Continuity Inspection
1. Verify that the CPP switch is installed properly..
2. Disconnect the negative battery cable..
3. Disconnect the CPP switch connector.
4. Verify that the continuity between CPP switch terminals A and B when the clutch
pedal is depressed and when it is released is acc ...
Rear Brake (Disc) Removal/Installation
1. Loosen the adjusting nut..
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4. After installation, add brake fluid, bleed the air, and inspect for fluid
leakage..
5. Pump the brake pedal a few times and inspect the following:
The disc pa ...
Seat Track Position Sensor [Two Step Deployment Control System]
Purpose
The seat track position sensor detects the front and back positions of the
driver seat.
Function
The seat track position sensor converts the seat position into an electrical
signal and sends it to the SAS control module.
Construction
The seat track posi ...
