Mazda CX-5 Service & Repair Manual: Center Pillar Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Insert the end of the inner center pillar locations indicated by (A) shown in the figure, between the inner side sill and side sill reinforcement.
5. Cut and join the area locations indicated by (B) shown in the figure.
6. Plug weld the 3 locations indicated by (C) shown in the figure.
7. Plug weld the 18 locations indicated by (D) shown in the figure, then install the center pillar inner reinforcement to the center pillar reinforcement.
8. Plug weld the 34 locations indicated by (E) shown in the figure, then install the center pillar reinforcement.
9. Cut and join the area locations indicated by (F) shown in the figure.
10. Plug weld the 88 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer center pillar).
Cabin Side Frame Straight Line Dimensions [Dimensions]
Point symbol
Designation
Hole diameter or bolt or nut size mm {in}
A
Front side frame outer datum hole
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Center Pillar Removal [Panel Replacement]
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Removal Procedure
CAUTION:
Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
Avoid cutting with a bl ...
Other materials:
Lighting Control
Headlights
• Turn the headlight switch to turn the headlights,
other exterior lights and dashboard illumination on or off.
• A system malfunction or operation conditions
are indicated by a warning.
Refer to Warning/Indicator Lights 5.
NOTE
• If the light switch is left on, the
light ...
Parking in an Emergency
Parking in an Emergency
The hazard warning lights should always be used when you stop on or near a roadway
in an emergency.
The hazard warning lights warn other drivers that your vehicle is a traffic hazard
and that they must take extreme caution when near it.
Depress the hazard warning fla ...
Anticorrosion, Sound Insulation, And Vibration Insulation
Body Sealing
Apply body sealer where necessary.
For locations where application of body sealer is difficult after installation,
apply it before installation.
Application of Undercoating
Apply an undercoat to the required location of the body.
Application ...
