Mazda CX-5 Service & Repair Manual: Center Pillar Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Insert the end of the inner center pillar locations indicated by (A) shown in the figure, between the inner side sill and side sill reinforcement.
5. Cut and join the area locations indicated by (B) shown in the figure.
6. Plug weld the 3 locations indicated by (C) shown in the figure.
7. Plug weld the 18 locations indicated by (D) shown in the figure, then install the center pillar inner reinforcement to the center pillar reinforcement.
8. Plug weld the 34 locations indicated by (E) shown in the figure, then install the center pillar reinforcement.
9. Cut and join the area locations indicated by (F) shown in the figure.
10. Plug weld the 88 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer center pillar).
Cabin Side Frame Straight Line Dimensions [Dimensions]
Point symbol
Designation
Hole diameter or bolt or nut size mm {in}
A
Front side frame outer datum hole
?12 { ...
Center Pillar Removal [Panel Replacement]
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Removal Procedure
CAUTION:
Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
Avoid cutting with a bl ...
Other materials:
Rear ABS Wheel Speed Sensor Inspection [2 Wd]
Installation Visual Inspection
1. Inspect the following items:
If there is any malfunction, replace the applicable part.
a. Excessive play of the ABS wheel-speed sensor
b. Deformation of the ABS wheel-speed sensor
Clearance Inspection
1. Remove the ABS wheel-speed sensor.
2. M ...
Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover..
2. Perform the following procedures to inspect the clutch cover.
If it exceeds the maximum specification, replace the clutch cover..
a. Measure the wear of the diaphragm spring fingers.
Clutch cover diaphragm spring fingers maximum depth
0.6 ...
Tie Rod End Inspection
1. Inspect the tie-rod end for damage and the boot for cracks.
If there is any malfunction, replace the tie-rod end.
2. Inspect for excessive play.
If there is any malfunction, replace the tie-rod end.
3. Rotate the tie-rod end five times.
4. Install two nuts to the ba ...
