Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
Negative Battery Cable Disconnection/Connection [Skyactiv G 2.0]
WARNING:
Before removing the SRS air bag system-related parts, always disconnect the
negative battery cable and wait for 1 min. or more to allow the back-up power
supply to deplete its stored power..
Required procedure after negative battery cable disconnection/connection
...
Wheel Alignment Pre Inspection
1. Park the vehicle on level ground, in an unloaded condition*, with the wheels
straight forward.
*: Unloaded condition.....Fuel tank is full. Engine coolant and engine oil are
at specified level. Spare tire, jack and tools are in designated position.
2. Inspect the tire pressure.
...
Washer Motor Inspection
1. Disconnect the negative battery cable..
2. Set the front over fender aside..
3. Set the mudguard (RH) aside..
4. Remove the front bumper..
5. Disconnect the washer motor connector from the washer motor.
6. Disconnect the windshield washer hose from the washer motor.
7. Disconnect the ...
