Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
Floor Side Panel Removal [Panel Replacement]
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Removal Procedure
1. Drill the 35 locations indicated by (A) shown in the figure, then remove the
floor side panel No.1.
2. Drill the 5 locations indicated by (B) shown in the figure.
3. Drill the 4 locations indicated by (C) from rear wheel housing shown in the
figure. ...
Pressure Sensor Removal/Installation [Two Step Deployment Control System]
WARNING:
Handling the pressure sensor improperly can accidentally operate (deploy)
the air bag module, which may seriously injure you. Read the air bag system
service warnings and cautions before handling the pressure sensor..
1. Switch the ignition to off.
2. Disconnect the ne ...
Liftgate Side Trim Removal/Installation
1. Remove the liftgate upper trim..
2. Remove the fastener A.
3. Take the shaded area shown in the figure, and pull the liftgate side trim
in the direction of the arrow (1) while detaching clips B.
4. Take the shaded area shown in the figure, detach tabs C while pulling the
liftgate si ...
