Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
Audio Control Switch Operation
When the audio unit is turned on, operation of the audio unit from the steering
wheel is possible.
NOTE
Because the audio unit will be turned off under the following conditions,
the switches will be inoperable.
• When the ignition is switched off.
• When the power button on the audio uni ...
Shroud Upper Reinforcement Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit p ...
Air Intake Actuator Inspection [Full Auto Air Conditioner]
1. Connect battery positive voltage to air intake actuator terminal B (or C),
connect terminal C (or B) to ground, and then verify that the air intake actuator
operates as shown in the table.
If the operation condition is not normal, replace the air intake actuator.
...
