Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Bumper Bracket Installation [Panel Replacement]

Symbol Mark

Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 6 locations indicated by (A) shown in the figure.

5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.

NOTE:

A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.

6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.

Body Panel

Outline The multi-load path and triple H-shaped structure of distributing the power absorbed at the collision were used for the body shell. A ring structure has been adopted for the ...

Bumper Bracket Removal [Panel Replacement]

Symbol Mark Removal Procedure 1. Rough cut area locations indicated by (A). 2. Grind the 6 locations indicated by (B) shown in the figure. CAUTION: When grinding 6 locations indi ...

Other materials:

Heater Core
Purpose The heater core heats passing air. Function A portion of the engine coolant is taken into the heater core to heat the air passing through the heater core. Construction The heater core consists of a tube which passes engine coolant, and the heat ra ...

Towing Description
We recommend that towing be done only by an Authorized Mazda Dealer or a commercial tow-truck service. Proper lifting and towing are necessary to prevent damage to the vehicle. Particularly when towing a AWD vehicle, where all the wheels are connected to the drive train, proper transporting of ...

Conventional Brake System
Outline A brake pedal with an intrusion minimizing mechanism has been adopted. As a result, driver safety has been improved. A small diameter long-stroke type master cylinder has been adopted, improving operability and response. A vacuum pump has been adopted, improving ...