Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
Heater Hose Removal/Installation
With Water Temperature Sensor
1. Remove the battery..
2. Drain the engine coolant..
3. Remove the insulator.
4. Remove the clips and remove the heater hose.
5. Remove the heater hose.
6. Install in the reverse order of the removal.
7. Inspect for engine coolant leaka ...
Auto Dimming Mirror Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the screw B.
3. Remove the auto-dimming mirror in the direction of arrow (1) shown in the
figure.
4. Detach tabs while push the cover No.2 in the direction of the arrow (2) shown
in the figure, then remove the cover No.2 in the d ...
Sunvisor Removal/Installation
1. Disconnect the negative battery cable. (with vanity mirror illumination).
2. Remove the screw A.
3. Rotate the sunvisor in the direction of the arrow.
4. Unhook and remove the sunvisor.
5. Disconnect the vanity mirror illumination connector. (with vanity mirror illumination)
6. Pr ...
