Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Bumper Bracket Installation [Panel Replacement]

Symbol Mark

Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 6 locations indicated by (A) shown in the figure.

5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.

NOTE:

A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.

6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.

Body Panel

Outline The multi-load path and triple H-shaped structure of distributing the power absorbed at the collision were used for the body shell. A ring structure has been adopted for the ...

Bumper Bracket Removal [Panel Replacement]

Symbol Mark Removal Procedure 1. Rough cut area locations indicated by (A). 2. Grind the 6 locations indicated by (B) shown in the figure. CAUTION: When grinding 6 locations indi ...

Other materials:

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D Pillar Reinforcement (Lower) Installation [Panel Replacement]
Symbol Mark Installation Procedure 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. Drill holes for the plug welding before installing the new parts. 3. After temporarily installing new parts, make sure the related parts fit p ...