Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
Shroud Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 3 locations indicated by (A) shown in the figure.
2. Drill the 8 locations indicated by (B) and 2 locations indicated by (C) shown
in the figure.
NOTE:
When drilling the 3 locations indicated by (A) and 2 locations indicated
by (C) sh ...
Hood Removal/Installation
WARNING:
Removing the hood without supporting it could cause the hood to fall and
cause serious injury. Always perform the procedure with at least another person
to prevent the hood from falling.
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Fro ...
Manual Transaxle Operation
Manual Transaxle Shift Pattern
The shift pattern of the transaxle is conventional, as shown.
Depress the clutch pedal all the way down while shifting; then release it slowly.
Your vehicle is equipped with a device to prevent shifting to R (reverse) by
mistake.
Push the shift lever downward a ...
