Mazda CX-5 Service & Repair Manual: Lower Cowl Side Reinforcement Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Spot weld the 19 locations indicated by (A) shown in the figure.
5. Plug weld the 26 locations indicated by (B) shown in the figure, then install the lower cowl side reinforcement.
Front Under Cover No.2 Removal/Installation
1. Lift up the vehicle.
2. Remove the front under cover No.1..
3. Remove bolts A.
4. Remove fasteners B.
5. Remove the front under cover No.2.
6. Install in the reverse order of removal. ...
Lower Cowl Side Reinforcement Removal [Panel Replacement]
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Removal Procedure
1. Drill the 41 locations shown in the figure.
2. Remove the lower cowl side reinforcement. ...
Other materials:
Tie Rod Inspection
1. Inspect for bending and damage.
If there is any malfunction, replace the tie rod.
2. Inspect for excessive play.
If there is any malfunction, replace the tie rod.
3. Swing the tie rod five times.
4. Measure the swing torque of the tie rod using a pull scale.
...
Front Door Hinge Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Front bumper.
b. Front combination light.
c. Front bumper slider.
d. Front over fender.
e. Front fender panel.
f. Front door.
3. Remove in the order shown in the figure.
1
Bolt
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Front Brake (Disc) Removal/Installation
1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
3. After installation, add brake fluid, bleed the air, and inspect for fluid
leakage..
4. Depress the brake pedal a few times, rotate the wheel by hand, and verify
that the brake does not drag.
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