Mazda CX-5 Service & Repair Manual: Front Pillar Removal [Panel Replacement]
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Removal Procedure
CAUTION:
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Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
-
Avoid cutting with a blowtorch or similar tools as the insulator (shaded area) is flammable.
1. Rough cut the 2 locations indicated by (A) shown in the figure.
2. Drill the 82 locations indicated by (B) shown in the figure, then remove the cabin side outer frame (outer front pillar).
3. Rough cut area location indicated by (C) shown in the figure.
4. Drill the 7 locations indicated by (D) shown in the figure, then remove the front pillar reinforcement and front pillar inner reinforcement as a single unit.
NOTE:
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When removing the front pillar reinforcement and the front pillar inner reinforcement separately, drill the 11 locations indicated by (E) shown in the figure.
5. Drill the 9 locations indicated by (F) shown in the figure, then remove the upper hinge reinforcement.
6. Drill the 4 locations indicated by (G) from the inside shown in the figure.
7. Drill the 11 locations indicated by (H) shown in the figure.
8. Drill the 1 location indicated by (I) shown in the figure, while peeling back the lower hinge reinforcement, then remove it.
9. Drill the 20 locations indicated by (J) shown in the figure, then remove the inner hinge pillar.
10. Rough cut the area location indicated by (K) shown in the figure.
11. Remove the inner front pillar.
Front Pillar Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the plug welding before inst ...
Front Seat Cushion Frame Removal/Installation
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual befor ...
Other materials:
PID/Data Monitor Inspection [Start Stop Unit]
1. Connect the M-MDS to the DLC?2.
2. After the vehicle is identified, select the following items from the initialization
screen of the M-MDS.
Select “DataLogger”.
Select “Modules”.
Select “SSU”.
3. Select the applicable PID from the PID table.
4. Veri ...
Lighting Systems
Outline
Front combination lights have been adopted with parts related to the front
exterior lights grouped and housed together.
The following systems have been adopted to the headlights.
Discharge headlight system (with discharge headlight system)
Auto light ...
Front Fog Light Switch Inspection
1. Disconnect the negative battery cable..
2. Remove the column cover..
3. Remove the light switch..
4. Verify that the continuity between the light switch terminals is as indicated
in the table.
If not as indicated in the table, replace the light switch.
...
