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Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Pillar Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Rough cut the area location indicated by (A) shown in the figure.

CAUTION:


5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.


6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.


7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.

8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.


9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.


10. Cut and join the area location indicated by (G) shown in the figure.

11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.

NOTE:


12. Cut and join the 2 locations indicated by (J) shown in the figure.

13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).



Front Frame (Rear) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 33 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Front Pillar Removal [Panel Replacement]
Symbol Mark Removal Procedure CAUTION: Remove the curtain air bag module to prevent damage before servicing. Front-side Rear-side CAUTION: Avoid cutting with a bl ...

Other materials:

Glass Antenna
Purpose, Function The RDS (Radio Data System) converts radio broadcast waves to electric signals and sends the signals to the audio unit. Construction An antenna with excellent noise resistance has been adopted to the rear window glass. Fail-safe Function n ...

Liftgate Latch Switch Inspection
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Liftgate upper trim. b. Liftgate side trim. c. Liftgate lower trim. d. Liftgate latch and lock actuator. 3. Verify that the continuity is as indicated in the table. If not as indicated in the tab ...

Operational Range
The system operates only when the driver is in the vehicle or within operational range while the key is being carried. NOTE When the battery power is low, or in places where there are high-intensity radio waves or noise, the operational range may become narrower or the system may not operate ...

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