Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Rough cut the area location indicated by (A) shown in the figure.
CAUTION:
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When the part with the rough cut side sill reinforcement, there is a possibility that vibration may occur. After the rough cut, temporarily attach the lower hinge reinforcement and check that the rough cut area does not interfere with the side sill reinforcement.
5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.
6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.
7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.
8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.
9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.
10. Cut and join the area location indicated by (G) shown in the figure.
11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.
NOTE:
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When installing the front pillar reinforcement and the front pillar inner reinforcement separately, plug weld the 11 locations indicated by (I) shown in the figure.
12. Cut and join the 2 locations indicated by (J) shown in the figure.
13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).
Front Frame (Rear) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 33 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Front Pillar Removal [Panel Replacement]
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Removal Procedure
CAUTION:
Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
Avoid cutting with a bl ...
Other materials:
Rear Wheel Hub Bolt Replacement
1. Remove the brake calliper component and suspend it out of the way using a
cable.
2. Remove the disc plate.
3. Remove the wheel hub bolt using the SST as shown in the figure.
4. Place a new wheel hub bolt in the wheel hub.
5. Install the wheel hub by placing a proper sized washer o ...
Air Bag System [Standard Deployment Control System]
Outline
The air bag system is a device that supplements the passenger restraint function
of the seat belts. The air bag system will not have the designed effect if the
seat belts are not worn properly.
The air bag system is composed of the following parts:
...
Fan Switch Inspection [Manual Air Conditioner]
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Shift lever knob (MTX).
b. Glove compartment.
c. Front console box.
d. Shift panel.
e. Upper panel.
f. Rear console.
g. Side wall.
h. Decoration panel.
i. Front console.
3. Remove the climate control u ...
