Mazda CX-5 Service & Repair Manual: Ultra High Tension Steel [Construction]
Characteristics of Ultra High-Tensile Steel Plates
-
Ultra high-tensile steel plates have enhanced tensile strength compared to previous high-tensile steel plates.
-
Because the strength is maintained even though the plates are thin-walled, the ultra high-tensile steel plates are used for the frames and the main frame parts which form the cabin, reducing the weight of the vehicle.
-
Enhanced shock absorption has improved the safety.
Range of Use and Cautions for Service
-
Because the ultra high-tensile steel is hard and it may be difficult to reform, when extracting the damaged part using a frame repair machine, perform the work verifying that other parts are not affected.
-
When drilling welded parts, use a well-ground drill bit.
-
After welding, inspect the weld strength. If adhesion is poor, perform arc welding (plug welding).
|
NO.
|
Part Name
|
Strength (MPa)
|
|
1 |
Bumper bracket |
590 |
|
2 |
Front side frame (outer, rear) |
590 |
|
3 |
Front side frame (inner, rear) |
590 |
|
4 |
Apron reinforcement No.3 |
590 |
|
5 |
Front frame (rear) |
590 |
|
6 |
Inner front pillar |
780 |
|
7 |
Inner hinge pillar |
590 |
|
8 |
Roof rail (inner) |
590 |
|
9 |
Roof rail reinforcement |
780 |
|
10 |
Front pillar reinforcement |
590 |
|
11 |
Hinge reinforcement (upper) |
590 |
|
12 |
Hinge reinforcement lower |
590 |
|
13 |
Side sill reinforcement |
780 |
|
14 |
Center pillar reinforcement (upper) |
980 |
|
15 |
Center pillar reinforcement (lower) |
590 |
|
16 |
Side sill reinforcement (rear) |
590 |
|
17 |
Suspension housing reinforcement (upper) |
780 |
|
18 |
Lower cowl side reinforcement (rear) |
590 |
|
19 |
Roof reinforcement No.2 |
590 |
|
20 |
Front B frame front |
590 |
|
21 |
Front B frame rear |
590 |
|
22 |
Floor reinforcement |
780 |
|
23 |
Crossmember No.2 |
590 |
|
24 |
Crossmember No.2.5 |
780 |
|
25 |
Tunnel reinforcement |
590 |
|
26 |
Side sill (inner, front) |
590 |
|
27 |
Side sill (inner, rear) |
780 |
|
28 |
Crossmember No.3 (lower) |
590 |
|
29 |
Rear frame reinforcement |
590 |
|
30 |
Rear side frame (front) |
590 |
|
31 |
Rear side frame (center) |
590 |
|
32 |
Rear side frame (rear) |
590 |
|
33 |
Floor side panel No.1 |
590 |
|
34 |
Rear bumper bracket |
590 |
Torque Box Removal [Panel Replacement]
Symbol Mark
Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Under Coating [Water Proof And Rust Preventive]
The shaded areas indicated under body locations that are undercoated to prevent
noise and rusting.
...
Other materials:
Start Stop Unit
Purpose
Performs control of several systems based on input/output signals from switches.
Function
The start stop unit controls systems based on the input/output signals.
The functions which are controlled are as follows:
Control Table
Control ...
Air Mix Actuator [Full Auto Air Conditioner]
Purpose
The air mix actuator moves the air mix door in the A/C unit to adjust the
temperature of the air blown from the air vent.
Function
Door open/close function
The air mix actuator drives the motor based on the signals from the climate
control unit and moves the air mi ...
Engine Removal/Installation
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
Fuel vapor is hazardous. It can very easily ignite, causing serious injury
and damage. Always keep sparks and flames away from fuel.
Fuel line spills and leakag ...
