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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

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1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Trunk end trim. b. Rear scuff plate (RH). c. Trunk side trim (RH). d. Theft-deterrent horn. 3. Apply battery positive voltage to horn terminal A, and connect the horn retaining bolt to ground as shown in the f ...

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Airflow Inspection 1. Disconnect the negative battery cable.. 2. Remove the purge solenoid valve.. 3. Inspect airflow between the ports under the following conditions. Measured condition Continuity between ports A—B When voltage is not ...

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