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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Cowl Grille Removal/Installation
1. Remove the windshield wiper arm and blade.. 2. Pull the front fender molding in the direction of the arrow (1) while detaching hook A. 3. Pull the front fender molding in the direction of the arrow (2) while detaching hook B. 4. Pull the front fender molding in the direction of ...

Auto Dimming Mirror Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the screw B. 3. Remove the auto-dimming mirror in the direction of arrow (1) shown in the figure. 4. Detach tabs while push the cover No.2 in the direction of the arrow (2) shown in the figure, then remove the cover No.2 in the d ...

Fuel Filler Cap Inspection
Leakage Inspection 1. Perform the following tester (evaporative emission system tester (134-01049A)) self-test: NOTE: If the tester does not work correctly during self-test, refer to the tester operators manual for more detailed procedures. a. Verify that the gas cylinder valve ...

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