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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Clock Spring Inspection [Standard Deployment Control System]
1. Disconnect the negative battery cable and wait for 1 min or more.. 2. Remove the driver?side air bag module.. 3. Remove the steering wheel.. 4. Remove the column cover.. 5. Remove the clock spring.. 6. Verify that the continuity is as indicated in the table. If not as indicated ...

Rear Body Control Module (Rbcm) Configuration (Using Read/Write Function)
NOTE: When performing configuration, it is necessary to read the vehicle specification information from the rear body control module (RBCM) before replacing it. Connect the M-MDS to the vehicle and perform vehicle identification before removing the rear body control module (RBCM). T ...

Rear ABS Wheel Speed Sensor Inspection [2 Wd]
Installation Visual Inspection 1. Inspect the following items: If there is any malfunction, replace the applicable part. a. Excessive play of the ABS wheel-speed sensor b. Deformation of the ABS wheel-speed sensor Clearance Inspection 1. Remove the ABS wheel-speed sensor. 2. M ...

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