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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Barometric Pressure (Baro) Sensor
Purpose/Function Detects the BARO as basic information for mainly determining the fuel injection amount. Detects the BARO and inputs it to the PCM as a BARO signal. Construction Built into the PCM. A piezoelectric element has been adopted for detecting th ...

Refrigerant Pressure Sensor [Manual Air Conditioner]
Purpose The refrigerant pressure sensor detects the refrigerant pressure in the refrigerant cycle. Function The refrigerant pressure sensor converts the detected refrigerant pressure to an electric signal and sends it to the PCM. Construction The refriger ...

Vacuum Pump Inspection
1. Pinch open the clamp using pliers and disconnect the vacuum hose from the vacuum pump.. 2. Install the vacuum gauge as shown in the figure, then check the vacuum. 3. Warn up the engine. If the pressure is less than the specification, inspect for the following. Malf ...

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