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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Outer Mirror Garnish Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the outer mirror glass.. 3. Insert a tape-wrapped flathead screwdriver into the upper outer mirror garnish and remove tab A, B, C, D in the direction of arrow (1). 4. Insert a tape-wrapped flathead screwdriver into the upper outer mirr ...

Shift Lock System Inspection
Shift-Lock System Inspection 1. Switch the ignition ON (engine off). 2. Shift the selector lever to the P position. 3. Verify that the selector lever cannot be shifted from P to R position when the brake pedal is released. If it can be verified, go to the next step. If not as ...

Discharge Headlight System Inspection
WARNING: Incorrect servicing of the discharge headlights could result in electrical shock. Before servicing the discharge headlights, always refer to the service warnings.. Terminal layout Inspection procedure Step Inspection Actio ...

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