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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Rear Mount Camera Inspection
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Liftgate upper trim. b. Liftgate side trim. c. Liftgate lower trim. d. Liftgate garnish. e. Rear mount camera. 3. Prepare four dry cell batteries (1.5 V) 4. Connect the four dry cell batteries in a series. ...

Vent Operation
Adjusting the Vents Directing airflow To adjust the direction of airflow, move the adjustment knob. NOTE hen using the air conditioner under humid ambient temperature conditions, the system may blow fog from the vents. This is not a sign of trouble but a result of humid air being suddenly co ...

Main Relay [Skyactiv G 2.0]
Purpose/Function Supplies power to each part. Supplies battery voltage to each part based on the signals from the PCM even though the ignition is switched on or off. Construction Installed to the relay and fuse block. Operation After the contact poin ...

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