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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Service Cautions
Injury/damage Prevention Precautions Depending on the vehicle, the cooling fan may operate suddenly even when the ignition is switched to off. Therefore, keep hands and tools away from the cooling fan even if the cooling fan is not operating to prevent injury to personnel or damage t ...

Odometer/Tripmeter
Purpose The odometer/tripmeter notifies the user of the total travel distance or the traveled distance over a specific interval. Function The instrument cluster calculates the traveled distance based on the traveled distance signal from the PCM and displays it. The ...

Transfer Oil Seal Replacement [Fw6 Ax EL]
Transfer oil seal (LH) 1. Drain the transfer oil.. 2. Remove the transfer from the vehicle.. 3. Insert a tape-wrapped flathead screwdriver into the lip area of the oil seal (LH) as shown in the figure and remove the oil seal (LH). 4. Using the SST and a hammer, tap the new seal into pla ...

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