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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Rear Seat Belt Removal/Installation
CAUTION: The ELR (emergency locking retractor) has a spring that will unwind if the retractor cover is removed. The spring cannot be rewound by hand. If this occurs, the ELR will not work properly. Therefore, do not disassemble the retractor. 1. Remove the following parts: a. T ...

Blower Motor [Manual Air Conditioner]
Purpose The blower motor sends airflow into the cabin. Function The blower motor rotates the blower fan to create airflow and sends out the airflow in the blower unit and A/C unit. Construction The blower motor is installed to the blower unit. The bl ...

Rear Fender Lower Panel Installation [Panel Replacement]
Symbol Mark Installation Procedure 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. After temporarily installing new parts, make sure the related parts fit properly. 3. Spot weld the 26 locations shown in the figure, then ins ...

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