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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Steering Shaft Inspection
1. Inspect the steering column for excessive play and damage. 2. Verify that the clearance between the projection on the steering column shown in the figure and the bracket is less than 2.0 mm {0.079 in}. If the clearance between the projection and bracket is 2.0 mm {0.079 in} or ...

Hood Latch And Release Lever Removal/Installation
Hood Latch 1. Open the hood. 2. Disconnect the negative battery cable.. 3. Remove the front bumper.. 4. Insert a tape-wrapped flathead screwdriver into the position shown in the figure. 5. Move the tape-wrapped flathead screwdriver in the direction of arrow (1) shown in the figure t ...

Blind Spot Monitoring (Bsm) Control Module Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the rear combination light.. 3. Remove the rear bumper.. 4. Disconnect the connector. 5. Remove the nuts. 6. Remove the BSM control module. 7. Install in the reverse order of removal. 8. Perform the BSM radar test.. CAUTION: ...

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