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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Outer Mirror Glass Installation
1. Connect the mirror heater connectors. (with heated outer mirror) 2. Connect the blind spot monitoring (BSM) warning indicator light connector (with blind spot monitoring system). NOTE: Lightly pull the blind spot monitoring (BSM) warning indicator light connector and verify t ...

Brake Switch Inspection
CAUTION: Inspect the brake switch with it installed to the brake pedal, otherwise the brake switch may not operate normally. If the brake switch is removed from the brake pedal, replace the brake switch with a new one. 1. Remove the lower panel.. 2. Remove the front heat duct ( ...

Rear Wiper Arm And Blade Removal/Installation
Rear Wiper Arm 1. Pull the cap in the direction of the arrows (1) shown in the figure and remove it in the direction of the arrow (2) with tabs A, B released. 2. Remove the nut with the rear wiper arm and blade pressed. 3. Raise the rear wiper arm and detach it from the serrated conne ...

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