Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.
5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Torque Box Removal [Panel Replacement]
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Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Other materials:
Rear Door Hinge Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Rear door.
b. Front scuff plate.
c. Rear scuff plate.
d. B-pillar lower trim.
3. Remove in the order shown in the figure.
1
Bolt
2
Nut
3 ...
Cylinder Head Cover
Purpose, Function
The cylinder head cover prevents foreign material penetration and engine
oil spatter.
The oil baffle plate reduces engine oil consumption by separating the engine
oil from the blow-by gas.
Construction
The lightweight cylinder head cover is made of ...
Returnless Fuel System
Purpose, Outline
Fuel evaporation in the fuel tank is reduced by adjusting the fuel amount
(fuel pressure) ejected from the fuel pump and preventing fuel warmed in the
engine compartment from returning.
System Diagram
2WD
AWD
Structure
The returnless fuel system ...
