1. Remove the steering gear and linkage..
2. Remove the tie-rod end and boot..
3. Measure the rotation torque of the pinion shaft using a crescent wrench and pull scale. (speed measurement reference 5 В°/s
)

a. Install the crescent wrench to the steering gear.
b. Measure the length from the pinion shaft center to the crescent wrench end (application point of pull scale) as shown in the figure. This is dimension A.

c. The rotation torque of the pinion shaft can be calculated using the following formula Measured value using pull scale (N {kgf, lbf}) = rotation torque of the pinion shaft (NВ·m {kgfВ·cm, inВ·lbf})/length A (m {cm, in})
1.0—1.6 N·m {11—16 kgf·cm, 8.9—14 in·lbf} [Pull scale reading: 1.0—1.6 N·m {11—16 kgf·cm, 8.9—14 in·lbf}/A (m {cm, in})]
If not within the specification, replace the steering gear..
Steering Gear And Linkage Disassembly
Steering Gear And Linkage Removal/InstallationSide Garnish Removal
Front
1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure,
move it in the direction of the arrow (1) to remove the clip A.
2. Slide the side garnish in the direction of the arrow (2) shown in the figure
and remove clips B from side garnish.
3. Remove clips ...
Rear Side Frame Installation [Panel Replacement]
Symbol Mark
Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit p ...
Discharge Headlight System
Outline
The discharge headlight system utilizes a gas discharge type light to emit
a white light resembling sunlight over a wide area. Also, use of the gas discharge
type light realizes high efficiency, low power consumption lighting.
Structural View
System Wiring Diagram
...