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Mazda CX-5 Service & Repair Manual: Rear Differential Disassembly

WARNING:

1. Disassemble in the order indicated in the table.



1

Differential oil temperature sensor

2

Rear cover

(See Rear Cover Disassembly Note.)

3

Rear differential component

(See Rear Differential Component Disassembly Note.)

4

Side bearing outer race

5

Adjusting shim

6

Spacer

7

Oil seal (Coupling component)

8

Locknut

(See Locknut Disassembly Note.)

9

Drive pinion

(See Drive Pinion Disassembly Note.)

10

Collapsible spacer

11

Bearing inner race (front bearing)

12

Bearing inner race (rear bearing)

(See Bearing Inner Race (Rear Bearing) Disassembly Note.)

13

Spacer

14

Bearing outer race

(See Bearing Outer Race Disassembly Note.)

15

Differential carrier

16

Ring gear

(See Ring Gear Disassembly Note.)

17

Pin

18

Pinion shaft

19

Pinion gear

20

Side gear

21

Thrust washer

22

Side bearing inner race

(See Side Bearing Inner Race Disassembly Note.)

23

Gear case

24

Oil seal (side gear)


Rear Cover Disassembly Note

1. Install the SSTs

to the engine stand.


2. Install the rear differential to the SSTs

.


3. Remove the rear cover.

Rear Differential Component Disassembly Note

1. If the rear differential component cannot be removed by hand, remove the rear differential component using the SSTs

.


2. Mark or otherwise distinguish between the removed left and right adjusting shims, spacers and side bearing outer races so that they are not mixed up at the time of reassembly.

Locknut Disassembly Note

1. Remove the locknut using the SSTs

.


Drive Pinion Disassembly Note

1. Remove the drive pinion by lightly tapping with a copper hammer.


Bearing Inner Race (Rear Bearing) Disassembly Note

1. Remove the bearing inner races (rear bearing) using the SST

and a press.


Bearing Outer Race Disassembly Note

1. Remove the bearing outer races using the 2 grooves in the carrier and alternately tapping the sides of the races with a brass bar.


Ring Gear Disassembly Note

1. Secure the gear case in a vice and remove the bolts.


2. Lightly tap around the ring gear using a plastic hammer to remove the ring gear from the gear case.

Side Bearing Inner Race Disassembly Note

NOTE:

1. Remove the side bearing inner races from the gear case using the SST.


Rear Differential Assembly
WARNING: The engine stand is equipped with a self-lock mechanism, however, if the rear differential is in a tilted condition, the self-lock mechanism could become inoperative. If the rea ...

Rear Differential Removal/Installation
WARNING: When replacing the coupling component, read the special character string before installing a new coupling component and write it to the AWD control module after replacement. The ...

Other materials:

Supplemental Restraint System (SRS) Precautions
The front and side supplemental restraint systems (SRS) include up to 6 air bags. Please verify which kinds of air bags are equipped on your vehicle by locating the “SRS AIRBAG” location indicators. These indicators are visible in the area where the air bags are installed. The air bags ar ...

Switch Panel Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the car-navigation unit. (with car-navigation system). 3. Insert your hand from the lower side of the lower panel (without car-navigation system) or the area where the car-navigation unit was installed (with car-navigation system), press t ...

Essential Information
Introduction Be extremely careful and prevent injury to yourself and others or damage to your vehicle when using this manual for inspection and maintenance. If you are unsure about any procedure it describes, we strongly urge you to have a reliable and qualified service shop perform the work ...

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