Mazda CX-5 Service & Repair Manual: Generator Removal/Installation [Skyactiv G 2.0]
WARNING:
-
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.
-
When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.
1. Disconnect the negative battery cable..
2. Remove the front under cover No.2..
3. Remove the generator drive belt..
4. Remove the A/C compressor with the cooler hose still connected and secure it using wire or rope so that it is out of the way..
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
|
1 |
Drive belt auto tensioner (See Drive Belt Auto Tensioner Installation Note.) |
|
2 |
Terminal B cable |
|
3 |
Generator connector |
|
4 |
Generator (See Generator Removal Note.) (See Generator Installation Note.) |
Generator Removal Note
1. Fully loosen the generator lower bolt and pull it outward until it contacts the body frame.
NOTE:
-
The generator can be removed without fully removing the lower bolt from the engine.
2. Remove the generator upper bolt.
3. Remove the generator together with the lower bolt from the engine.
4. Remove the generator from above the engine compartment.
Generator Installation Note
1. To facilitate the installation of the generator to the engine, grasp the spacer in the bolt installation hole using pliers and push it down to the nut side.
2. Temporarily install the generator to the engine with the bolt C.
3. Align the generator fixing hole with the engine side hole, then temporarily tighten the generator installation bolt B.
4. Securely tighten the generator installation bolts in the order of B, C.
Drive Belt Auto Tensioner Installation Note
CAUTION:
-
To allow the drive belt auto tensioner to function correctly, always bleed the air from the drive belt auto tensioner using the following procedure after assembling the drive belt auto tensioner.
1. Install the drive belt auto tensioner to the engine.
CAUTION:
-
To prevent damage to the drive belt auto tensioner, do not apply excessive torque after the tensioner moves full-stroke.
2. Insert the wrench into the cast hexagon on the drive belt auto tensioner, move the drive belt auto tensioner up and down at full-stroke three times to bleed the air.
NOTE:
-
By moving the drive belt auto tensioner up and down full-stroke three times, the piston inside the tensioner moves to bleed the air.
Generator Inspection [Skyactiv G 2.0]
CAUTION:
Do not apply direct battery positive voltage to generator terminal D, otherwise
it could cause damage to the internal parts (power transistor) of the generator.
Charging syst ...
Generator [Skyactiv G 2.0]
Purpose, Function
The generator operates by obtaining drive force from the engine via the drive
belt and generates the required electricity for electronic devices.
Construction
...
Other materials:
Lumber Support Motor Removal/Installation
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual before handling the front seat (side air bag integrated)..
If the sliding mechanisms on both side ...
Starter Interlock Switch [Skyactiv G 2.0]
Purpose, Function
The starter interlock switch mechanism prevents vehicle surge when the engine
is started, enhancing safety. The engine cannot be started unless the clutch
is depressed.
Construction
The mechanism is provided with a starter interlock switch on the circuit
...
Oil Cooler
Purpose, Function
The oil cooler routes engine oil and engine coolant through the interior
and disperses the engine oil heat using the engine coolant. As a result, the
oil temperature is maintained properly to reduce the engine oil deterioration.
Construction
A 9-layered ty ...
