Mazda CX-5 Service & Repair Manual: Fuel Pump Unit Removal/Installation
WARNING:
-
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to “BEFORE SERVICE PRECAUTION”.
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A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
CAUTION:
-
Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.
1. Complete the “BEFORE SERVICE PRECAUTION”..
2. Using the following procedure:
CAUTION:
-
Because the fuel surface is higher than the fuel pump unit installation surface, if the set plate is removed, it may result in fuel leakage. If the fuel gauge level indicates 1/2 or more, refer to the fuel draining procedure and drain 20 liters of fuel.
-
Fuel gauge indicates 1/2 or more
-
Drain the fuel..
-
Fuel gauge indicates less than 1/2
-
Disconnect the negative battery cable..
3. Remove the following part:
-
6:4 split type
-
Remove the rear seat cushion..
-
4:2:4 split type
-
Set the rear seat aside as shown in the figure..
4. Partially peel back the floor mat as shown in the figure.
5. Remove the service hole cover.
6. Set the pressure control valve out of the way (U.S.A. and CANADA)..
7. Remove in the order indicated in the table.
2WD
|
1 |
Fuel pump unit connector |
|
2 |
Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].) |
|
3 |
Set plate |
|
4 |
Fuel pump unit |
|
5 |
Packing |
AWD
|
1 |
Fuel pump unit connector |
|
2 |
Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].) |
|
3 |
Set plate |
|
4 |
Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].) |
|
5 |
Fuel pump unit |
|
6 |
Packing |
8. Install in the reverse order of removal.
9. Complete the “AFTER SERVICE PRECAUTION”..
Fuel Pump Unit Inspection
Continuity Inspection
1. Disconnect the negative battery cable..
2. Disconnect the fuel pump unit connector.
3. Inspect for continuity between fuel pump unit terminals B—D.
If there ...
Fuel Pump Unit
Purpose, Function
Supplies fuel in the fuel tank to the high pressure fuel pump.
Based on the control signal from the PCM, the fuel pump operates by the operation
of the fuel pump re ...
Other materials:
Tire Pressure Warning Alarm
Purpose
The tire pressure warning alarm warns the user that a tire pressure has decreased
or notifies the user that the tire pressure warning alarm has been reset.
Function
If the instrument cluster receives a tire pressure warning alarm request
signal sent from the D ...
Intake Manifold Vacuum Inspection
1. Disconnect the evaporative hose No.3 (purge solenoid valve side) and install
the vacuum gauge..
2. Verify that the intake air hoses are installed securely.
3. Warm up the engine.
4. Measure the intake manifold vacuum while idling (no load) using the vacuum
gauge.
If not within t ...
Driveline/Axle Features
Improved driveability
Bell-shaped constant velocity joint adopted for wheel-side joint
of front and rear drive shaft
Tripod-shaped constant velocity joint adopted for differential-side
joint of front drive shaft (ATX) and rear drive shaft
...
