Mazda CX-5 Service & Repair Manual: Fuel Pump Unit Removal/Installation
WARNING:
-
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to “BEFORE SERVICE PRECAUTION”.
-
A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.
CAUTION:
-
Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.
1. Complete the “BEFORE SERVICE PRECAUTION”..
2. Using the following procedure:
CAUTION:
-
Because the fuel surface is higher than the fuel pump unit installation surface, if the set plate is removed, it may result in fuel leakage. If the fuel gauge level indicates 1/2 or more, refer to the fuel draining procedure and drain 20 liters of fuel.
-
Fuel gauge indicates 1/2 or more
-
Drain the fuel..
-
Fuel gauge indicates less than 1/2
-
Disconnect the negative battery cable..
3. Remove the following part:
-
6:4 split type
-
Remove the rear seat cushion..
-
4:2:4 split type
-
Set the rear seat aside as shown in the figure..
4. Partially peel back the floor mat as shown in the figure.
5. Remove the service hole cover.
6. Set the pressure control valve out of the way (U.S.A. and CANADA)..
7. Remove in the order indicated in the table.
2WD
|
1 |
Fuel pump unit connector |
|
2 |
Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].) |
|
3 |
Set plate |
|
4 |
Fuel pump unit |
|
5 |
Packing |
AWD
|
1 |
Fuel pump unit connector |
|
2 |
Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].) |
|
3 |
Set plate |
|
4 |
Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].) |
|
5 |
Fuel pump unit |
|
6 |
Packing |
8. Install in the reverse order of removal.
9. Complete the “AFTER SERVICE PRECAUTION”..
Fuel Pump Unit Inspection
Continuity Inspection
1. Disconnect the negative battery cable..
2. Disconnect the fuel pump unit connector.
3. Inspect for continuity between fuel pump unit terminals B—D.
If there ...
Fuel Pump Unit
Purpose, Function
Supplies fuel in the fuel tank to the high pressure fuel pump.
Based on the control signal from the PCM, the fuel pump operates by the operation
of the fuel pump re ...
Other materials:
Front Crossmember Removal/Installation
CAUTION:
Performing the following procedures without first removing the front ABS
wheel-speed sensor may possibly cause an open circuit in the wiring harness
if it is pulled by mistake. Before performing the following procedures, disconnect
the front ABS wheel-speed sensor wiring ha ...
Magnet Clutch [Full Auto Air Conditioner]
Purpose
The magnetic clutch transmits the rotation force from the engine to the shaft
in the A/C compressor.
Function
The magnetic clutch engages or disengages the magnetic clutch and the A/C
turns on or off by switching the power transmission from the engine.
C ...
Electric Variable Valve Timing Motor/Driver Removal/Installation
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
CAUTION:
Applying excessive force (force of 100 N {10.2 kgf, 22.5 lbf} or more) to
the electric variable valve timing motor/driver may cause a malfunction. When
...
