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Mazda CX-5 Service & Repair Manual: Clutch Unit Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Unit Removal/Installation [C66 M R]

1. Disconnect the negative battery cable..

2. Remove the MTX..

3. Remove in the order indicated in the table.

4. Install in the reverse order of removal.

5. Add the specified amount of specified transaxle oil..



1

Boot

2

Clutch release fork

3

Clutch release collar

4

Pivot pin

5

Clutch cover

(See Clutch Cover and Disc Removal Note.)

(See Clutch Disc and Cover Installation Note.)

6

Clutch disc

(See Clutch Cover and Disc Removal Note.)

(See Clutch Disc and Cover Installation Note.)

7

Pilot bearing

(See Pilot Bearing Removal Note.)

(See Pilot Bearing Installation Note.)

8

Plate

9

Flywheel

(See Flywheel Removal Note.)

(See Flywheel Installation Note.)


Clutch Cover and Disc Removal Note

1. Hold the clutch unit using the SST

.


2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3. Remove the clutch cover and disc.

Pilot Bearing Removal Note

NOTE:

1. Use the SST

to remove the pilot bearing.


Flywheel Removal Note

1. Hold the flywheel using the SST

.


2. Remove the lock bolts, and remove the plate and the flywheel.

3. Inspect for oil leakage from the crankshaft rear oil seal.

Flywheel Installation Note

1. Clean the crankshaft thread holes.

2. Install the flywheel and the plate to the crankshaft, and temporarily tighten a new lock bolts.

3. Hold the flywheel using the SST

.


4. Tighten the lock bolts completely in the order shown in the figure in the following 3 steps.

Pilot Bearing Installation Note

1. Install new pilot bearing to the specified position using the following tools.


Clutch Disc and Cover Installation Note

1. Hold the clutch disc position using the SST

.


2. Hold the clutch unit using the SST

.


3. Tighten the bolts in Min. 2 stages.

a. Temporarily tighten the bolts in the order shown in the figure.


b. Tighten the bolts completely in the order shown in the figure and install the clutch disc and cover.

4. Remove the SST

s.

Clutch Release Cylinder Removal/Installation [C66 M R]
CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with ...

Clutch [C66 M R]
Purpose, Function The clutch unit transmits or cuts the drive force between the engine and MTX according to the clutch pedal operation. Construction/Operation The construction/o ...

Other materials:

Rear Body Control Module (Rbcm) Configuration (Using As Built Data)
NOTE: If the configuration is performed using As-Built data, the set value of the personalization function is reset to the initial value (condition when shipped from factory). Verify the set value with the customer and perform the personalization function setting after performing th ...

Front Drive Shaft (Tripod Joint) Disassembly/Assembly
1. Disassemble in the order indicated in the table. 2. Assemble in the reverse order of disassembly. 1 Boot band (transaxle side (large diameter)) (See Boot Band (Transaxle Side (Large Diameter)) Disassembly Note.) (See Boot Band (Transaxle Side (Large Diameter) ...

Rear Seat Belt Removal/Installation
CAUTION: The ELR (emergency locking retractor) has a spring that will unwind if the retractor cover is removed. The spring cannot be rewound by hand. If this occurs, the ELR will not work properly. Therefore, do not disassemble the retractor. 1. Remove the following parts: a. T ...

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