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Mazda CX-5 Service & Repair Manual: Clutch Pedal Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Pedal Removal/Installation [C66 M R]

CAUTION:

Removal

1. Disconnect the negative battery cable..

2. Remove the air cleaner component. (ex: air cleaner, air hose).

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the clutch pedal position switch..

5. Remove the starter interlock switch..

6. Remove the joint cover..

7. Disconnect the steering shaft from steering gear..

8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

10. Remove in the order indicated in the table.



1

Nut

2

Clutch master cylinder

(See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)

3

Clutch pedal

4

Pedal pad


Installation

1. Install in the order indicated in the table.



1

Pedal pad

2

Clutch pedal

3

Clutch master cylinder

(See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)

4

Nut


2. Connect the clutch reserve hose to clutch master cylinder..

3. Connect the clutch pipe and hose No.1 to clutch master cylinder..

4. Connect the steering shaft..

5. Install the joint cover..

6. Bleed the air from the clutch system..

7. Inspect the clutch pedal..

8. Install a new starter interlock switch..

9. Install a new clutch pedal position switch..

10. Install the battery component. (ex: battery, battery tray and PCM component).

11. Install the air cleaner component. (ex: air cleaner, air hose).

12. Connect the negative battery cable..

13. Fully depress the clutch pedal, and verify that the engine starts.

Clutch Pedal Position Switch Removal/Installation [C66 M R]
1. Disconnect the negative battery cable.. 2. Disconnect the clutch pedal position switch connector. 3. Rotate the clutch pedal position switch 45° counterclockwise. 4. Remove the clutch pe ...

Clutch Pipe And Hose Removal/Installation [C66 M R]
CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with ...

Other materials:

Steering Gear And Linkage Inspection
1. Remove the steering gear and linkage.. 2. Remove the tie-rod end and boot.. 3. Measure the rotation torque of the pinion shaft using a crescent wrench and pull scale. (speed measurement reference 5 В°/s) a. Install the crescent wrench to the steering gear. b. Measure the length fr ...

Control System [Manual Air Conditioner]
Outline Refrigerant pressure sensor adopted in which refrigerant pressure is changed into a linear electric signal and precise information is transmitted. Climate control unit with enlarged operation dials and switches adopted Structural View System Wiring Diagram ...

Clutch Fluid Replacement/Air Bleeding [C66 M R]
CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely. Do not mix different types of clutch fl ...

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