Mazda CX-5 Service & Repair Manual: Clutch Pedal Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Pedal Removal/Installation [C66 M R]

CAUTION:

Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.

Removal

1. Disconnect the negative battery cable..

2. Remove the air cleaner component. (ex: air cleaner, air hose).

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the clutch pedal position switch..

5. Remove the starter interlock switch..

6. Remove the joint cover..

7. Disconnect the steering shaft from steering gear..

8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

10. Remove in the order indicated in the table.

1	Nut
2	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)
3	Clutch pedal
4	Pedal pad

Installation

1. Install in the order indicated in the table.

1	Pedal pad
2	Clutch pedal
3	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)
4	Nut

2. Connect the clutch reserve hose to clutch master cylinder..

3. Connect the clutch pipe and hose No.1 to clutch master cylinder..

4. Connect the steering shaft..

5. Install the joint cover..

6. Bleed the air from the clutch system..

7. Inspect the clutch pedal..

8. Install a new starter interlock switch..

9. Install a new clutch pedal position switch..

10. Install the battery component. (ex: battery, battery tray and PCM component).

11. Install the air cleaner component. (ex: air cleaner, air hose).

12. Connect the negative battery cable..

13. Fully depress the clutch pedal, and verify that the engine starts.

Clutch Pedal Position Switch Removal/Installation [C66 M R]

1. Disconnect the negative battery cable.. 2. Disconnect the clutch pedal position switch connector. 3. Rotate the clutch pedal position switch 45° counterclockwise. 4. Remove the clutch pe ...

Clutch Pipe And Hose Removal/Installation [C66 M R]

CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with ...

Other materials:

High Clutch [Fw6 A EL, Fw6 Ax EL]
Purpose/Function The high clutch operates in 4GR, 5GR, and 6GR and intermittently operates the rear carrier by drive force from the turbine shaft. For the high clutch, a centrifugal balance clutch has been adopted to prevent clutch drag and to assure stabilized piston thrust in ...

Speedometer
Purpose The speedometer notifies the driver of the speed at which the vehicle is traveling. Function The instrument cluster controls the speedometer needle based on the vehicle speed signal from the PCM and displays the current vehicle speed. Construction An an ...

Front Wheel Hub Bolt Replacement
1. Remove the brake calliper component from the steering knuckle and suspend it out of the way using a cable. 2. Remove the disc plate. 3. Remove the wheel hub bolt using the SST as shown in the figure. 4. Place a new wheel hub bolt in the wheel hub. 5. Install the wheel hub by placi ...