Mazda CX-5 Service & Repair Manual: Clutch Pedal Removal/Installation [C66 M R]
CAUTION:
-
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
-
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.
Removal
1. Disconnect the negative battery cable..
2. Remove the air cleaner component. (ex: air cleaner, air hose).
3. Remove the battery component. (ex: battery, battery tray and PCM component).
4. Remove the clutch pedal position switch..
5. Remove the starter interlock switch..
6. Remove the joint cover..
7. Disconnect the steering shaft from steering gear..
8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..
9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..
10. Remove in the order indicated in the table.
|
1 |
Nut |
|
2 |
Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].) |
|
3 |
Clutch pedal |
|
4 |
Pedal pad |
Installation
1. Install in the order indicated in the table.
|
1 |
Pedal pad |
|
2 |
Clutch pedal |
|
3 |
Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].) |
|
4 |
Nut |
2. Connect the clutch reserve hose to clutch master cylinder..
3. Connect the clutch pipe and hose No.1 to clutch master cylinder..
4. Connect the steering shaft..
5. Install the joint cover..
6. Bleed the air from the clutch system..
7. Inspect the clutch pedal..
8. Install a new starter interlock switch..
9. Install a new clutch pedal position switch..
10. Install the battery component. (ex: battery, battery tray and PCM component).
11. Install the air cleaner component. (ex: air cleaner, air hose).
12. Connect the negative battery cable..
13. Fully depress the clutch pedal, and verify that the engine starts.
Clutch Pedal Position Switch Removal/Installation [C66 M R]
1. Disconnect the negative battery cable..
2. Disconnect the clutch pedal position switch connector.
3. Rotate the clutch pedal position switch 45° counterclockwise.
4. Remove the clutch pe ...
Clutch Pipe And Hose Removal/Installation [C66 M R]
CAUTION:
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains
properties which can dissolve the paint. If clutch fluid gets on a painted surface,
wash it off with ...
Other materials:
Column Cover Removal/Installation
1. Pull down the steering wheel.
2. Press the shaded area shown in the figure using your thumb, and lift the upper
column cover in the direction of arrow (1).
3. Pull the upper column cover in the direction of the arrow (2) and remove it
while detaching pins A, tabs B and guides C.
4. ...
Automatic Transaxle Controls
Various Lockouts:
NOTE
The Sport AT has an option that is not included in the traditional automatic
transaxle giving the driver the option of selecting each gear instead of leaving
it to the transaxle to shift gears. Even if you intend to use the automatic transaxle
functions as a tradit ...
Windshield Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
If a door is opened or closed when all the window glass is closed, the resulting
change in air pressure could cause the sealant to crack preventing the ...
