Mazda CX-5 Service & Repair Manual: Efficient Removal Of Body Panels
Body Measurements
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Before removal or rough?cutting, first measure the body at and around the damaged area against the standard reference dimension specifications. If there is deformation, use frame repair equipment to make a rough correction.
Prevention of Body Deformation
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Use a clamp or a jack for removal and reinforce at and around the rough?cutting location to prevent deforming of the body.
Selection of Cut?and?join Locations
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For parts where complete replacement is not feasible, careful cutting and joining operations should be followed. If the location to be cut is a flat area where there is no reinforcement, the selected cutting location should be where the welding distortion will be minimal.
Removal of Associated Parts
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Protect moldings, garnishes, and ornaments with tape when removing associated parts.
Rough Cutting of Damaged Panel
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Verify that there are no parts (such as pipes, hoses, and wiring harness) nearby or on the opposite side of a panel which could be damaged by heat.
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For cut?and?join areas, allow for an overlap of 30—50 mm {1.2—1.9 in} and then rough?cut the damaged panel.
Efficient Installation Of Body Panels
Checking Preweld Measurements And Watching
Align to the standard reference dimensions, based upon the body dimensions
illustration, so that new parts are installed in the correct position.
...
Energy Absorbing Form Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the seal board upper..
3. Remove the front bumper..
4. Insert the flathead screwdriver shown in the figure, push fasteners A for
back side ...
Other materials:
Fuel Gauge Sender Unit Removal/Installation [2 Wd]
WARNING:
Always keep sparks and flames away from fuel when servicing the fuel system.
Fuel can be easily ignited which could cause serious injury or death, and damage
to equipment.
Fuel line spills and leakage from the pressurized fuel system are dangerous.
Fuel can ignite a ...
Electric Variable Valve Timing Motor/Driver Removal/Installation
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
CAUTION:
Applying excessive force (force of 100 N {10.2 kgf, 22.5 lbf} or more) to
the electric variable valve timing motor/driver may cause a malfunction. When
...
Floor Mat
WARNING
Make sure the floor mats are hooked on the retention pins to prevent them from
bunching up under the foot pedals:
Using a floor mat that is not secured is dangerous as it will interfere with
the accelerator and brake pedal operation, which could result in an accident.
Do not install t ...
