Mazda CX-5 Service & Repair Manual: Efficient Removal Of Body Panels
Body Measurements
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Before removal or rough?cutting, first measure the body at and around the damaged area against the standard reference dimension specifications. If there is deformation, use frame repair equipment to make a rough correction.
Prevention of Body Deformation
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Use a clamp or a jack for removal and reinforce at and around the rough?cutting location to prevent deforming of the body.
Selection of Cut?and?join Locations
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For parts where complete replacement is not feasible, careful cutting and joining operations should be followed. If the location to be cut is a flat area where there is no reinforcement, the selected cutting location should be where the welding distortion will be minimal.
Removal of Associated Parts
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Protect moldings, garnishes, and ornaments with tape when removing associated parts.
Rough Cutting of Damaged Panel
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Verify that there are no parts (such as pipes, hoses, and wiring harness) nearby or on the opposite side of a panel which could be damaged by heat.
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For cut?and?join areas, allow for an overlap of 30—50 mm {1.2—1.9 in} and then rough?cut the damaged panel.
Efficient Installation Of Body Panels
Checking Preweld Measurements And Watching
Align to the standard reference dimensions, based upon the body dimensions
illustration, so that new parts are installed in the correct position.
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Energy Absorbing Form Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the seal board upper..
3. Remove the front bumper..
4. Insert the flathead screwdriver shown in the figure, push fasteners A for
back side ...
Other materials:
Miller Cycle Engine
Outline
The Miller cycle engine is a high-efficiency engine which achieves high fuel
economy performance by obtaining a high-expansion ratio.
The Miller cycle engine achieves a high-expansion ratio without increasing
its effective compression ratio by retarding the intake air va ...
Rear Seat
Purpose, Function
The following two types of rear seats have been adopted.
6:4 split-type seat
4:2:4 split-type seat
The following functions have been adopted for the rear seat to protect passengers
during a collision or emergency braking.
...
Brake Fluid Level Sensor Inspection
1. Disconnect the brake fluid level sensor connector from the master cylinder.
2. Inspect for continuity according to fluid level between the brake fluid level
sensor terminals.
If not as indicated in the table, replace the reserve tank..
...
