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Mazda CX-5 Service & Repair Manual: Windshield Installation

WARNING:

CAUTION:

1. Remove the sealant along the perimeter of the glass using a utility knife. (When reusing the glass)

2. Clean and degrease an approx. 50 mm {2.0 in}

wide strip along the perimeter of the windshield.

3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4. Align the alignment marks made before removal and install the pin to the windshield referring to the figure. (Reusing glass, pin removed)


5. Install the windshield molding.


6. Apply glass primer on the glass as shown in the figure, then allow it to dry for approx. 30 min

.

CAUTION:

NOTE:


7. Cut away the old sealant using a utility knife so that 1—2 mm {0.04—0.07 in}

thickness of sealant remains along the perimeter of the frame.


8. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min

to dry. Then apply 2 mm {0.07 in} thickness

of new sealant.

CAUTION:

9. Clean and degrease along the perimeter of the bonding area on the body.

10. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min

.

CAUTION:


11. Apply sealant to the area of the glass surface as shown in the figure.


12. Insert the positioning pins to the body and install the windshield.

13. Verify that the clearance between the A-pillar and the roof is within the range shown in the figure, and press along the perimeter of the glass.


14. Install the headliner.

15. Install the following parts:

a. Assist handle.

b. Front map light.

c. Sunvisor.

d. A-pillar trim.

e. Rearview mirror (without auto-dimming mirror).

f. Auto-dimming mirror (with auto-dimming mirror).

g. Rain sensor (with auto light / wiper system).

h. Cowl grille.

i. Windshield wiper arm and blade.

16. Connect the negative battery cable..

17. Allow the sealant to harden completely. Sealant hardening time: 24 h

Rear Window Glass Removal
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Liftgate upper trim. b. Liftgate side trim. c. Liftgate recess. d. Liftgate lower trim. e. Rear spoiler. f. R ...

Windshield Removal
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Windshield wiper arm and blade. b. Cowl grille. c. Rain sensor (with auto light/wiper system). d. Auto-dimming mi ...

Other materials:

Fuel Gauge Sender Unit Inspection [Awd]
Fuel gauge sender unit (main) NOTE: For the fuel gauge sender unit removal/installation, refer to the fuel pump removal/installation because the fuel gauge sender unit is integrated with the fuel pump.. 1. Verify that the resistance at fuel gauge sender unit (main) terminals D a ...

Neutral Switch Inspection
Continuity Inspection 1. Disconnect the negative battery cable.. 2. Remove the neutral switch.. 3. Inspect for continuity between neutral switch No.1 terminal A and B. If not as specified, replace the neutral switch No.1.. Specification Measured conditio ...

Rear Door Checker Removal/Installation
1. Fully close the rear door glass. 2. Disconnect the negative battery cable.. 3. Remove the rear door trim.. 4. Remove the rear door speaker.. 5. Remove bolt. 6. Remove nuts. 7. Pull out the rear door checker from the rear speaker installation hole. 8. Install in the reverse ...

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