WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves when using a utility knife.
CAUTION:
If a door is opened or closed when all the window glass is closed, the resulting change in air pressure could cause the sealant to crack preventing the proper installation of the windshield. Keep the door glass opened until the windshield installation is completed.
1. Remove the sealant along the perimeter of the glass using a utility knife. (When reusing the glass)
2. Clean and degrease an approx. 50 mm {2.0 in}
wide strip along the perimeter of the windshield.
3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
4. Align the alignment marks made before removal and install the pin to the windshield referring to the figure. (Reusing glass, pin removed)
5. Install the windshield molding.
6. Apply glass primer on the glass as shown in the figure, then allow it to dry for approx. 30 min
.
CAUTION:
To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
NOTE:
Apply primer to the hollowed marks in the ceramic coating.
7. Cut away the old sealant using a utility knife so that 1—2 mm {0.04—0.07 in}
thickness of sealant remains along the perimeter of the frame.
8. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min
to dry. Then apply 2 mm {0.07 in} thickness
of new sealant.
CAUTION:
To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
9. Clean and degrease along the perimeter of the bonding area on the body.
10. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min
.
CAUTION:
Using the dowel for applying primer, apply primer 65 to the area shown in the figure.
11. Apply sealant to the area of the glass surface as shown in the figure.
12. Insert the positioning pins to the body and install the windshield.
13. Verify that the clearance between the A-pillar and the roof is within the range shown in the figure, and press along the perimeter of the glass.
14. Install the headliner.
15. Install the following parts:
a. Assist handle.
b. Front map light.
c. Sunvisor.
d. A-pillar trim.
e. Rearview mirror (without auto-dimming mirror).
f. Auto-dimming mirror (with auto-dimming mirror).
g. Rain sensor (with auto light / wiper system).
h. Cowl grille.
i. Windshield wiper arm and blade.
16. Connect the negative battery cable..
17. Allow the sealant to harden completely. Sealant hardening time: 24 h
Fuel Gauge Sender Unit Inspection [Awd]
Fuel gauge sender unit (main)
NOTE:
For the fuel gauge sender unit removal/installation, refer to the fuel pump
removal/installation because the fuel gauge sender unit is integrated with the
fuel pump..
1. Verify that the resistance at fuel gauge sender unit (main) terminals D a ...
Neutral Switch Inspection
Continuity Inspection
1. Disconnect the negative battery cable..
2. Remove the neutral switch..
3. Inspect for continuity between neutral switch No.1 terminal A and B.
If not as specified, replace the neutral switch No.1..
Specification
Measured conditio ...
Rear Door Checker Removal/Installation
1. Fully close the rear door glass.
2. Disconnect the negative battery cable..
3. Remove the rear door trim..
4. Remove the rear door speaker..
5. Remove bolt.
6. Remove nuts.
7. Pull out the rear door checker from the rear speaker installation hole.
8. Install in the reverse ...