WARNING:
Using a razor with bare hands can cause injury. Always wear gloves when using a razor.
CAUTION:
If a door is opened or closed when all the window glass is closed, the resulting change in air pressure could cause the sealant to crack preventing the proper installation of the glass. Keep the door glass open until the quarter window glass installation is completed.
1. Remove sealant along the perimeter of the glass using a razor or scraper. (when reusing the glass)
2. Clean and degrease the ceramic part along the perimeter of the glass.
3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.
4. If the glass is reused, attach pins and fastener to the glass as shown in the figure.
NOTE:
Align with the alignment marks marked before removing the glass.
5. Apply glass primer along the hollowed marks in the ceramic coating on the new glass, along the sealant tracks on the reused glass, then allow it to dry for approx. 30 min.
CAUTION:
To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
NOTE:
Apply primer to the hollowed marks in the ceramic coating.
6. Cut away the old sealant using a razor or scraper so that 1—2 mm {0.04—0.07 in}
thickness of sealant remains along the perimeter of the frame.
7. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min
to dry. Then apply 2 mm {0.07 in}
thickness of new sealant.
8. Clean and degrease the bonding surface along the perimeter of the body.
9. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.
CAUTION:
To prevent weakening of the primer adhesion, keep the bonding surface free of dirt, moisture, and grease. Do not touch the surface with your hand.
10. After the primer has dried, apply 11 mm {0.43 in}
in thickness, 5 mm {0.20 in}
in width of sealant using a sealant gun. Where it is not applied properly, correctly apply it using a spatula.
11. Insert the positioning pins to the body and install the quarter window glass.
12. Verify that the gap at the upper and side parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass.
13. Install the following parts:
a. C-pillar trim.
b. D-pillar trim.
c. Trunk side trim.
d. Rear scuff plate.
e. Trunk end trim.
f. Trunk board.
14. Connect the negative battery cable..
15. Allow the sealant to harden completely. Sealant hardening time: 24 h
Fuel Tank Removal/Installation
WARNING:
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or death and facility breakage. Fuel
can also irritate skin and eyes. To prevent this, always complete the “Fuel
Line Safety Procedure”, while referring ...
Evaporator Temperature Sensor [Full Auto Air Conditioner]
Purpose
The evaporator temperature sensor detects the airflow temperature passing
through the evaporator.
Function
The evaporator temperature sensor converts the detected temperature to an
electric signal.
Construction
A thermistor-type evaporator temperature s ...
Intake Air System Removal/Installation
WARNING:
A hot engine and intake air system can cause severe burns. Turn off the engine
and wait until they are cool before removing the intake air system.
1. Disconnect the negative battery cable..
2. Remove in the order indicated in the table.
3. Install in the reverse order o ...