Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]
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Installation Procedure
CAUTION:
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The cut and joint area indicates the maximum size range of the installation position.
1. Drill holes for the plug welding before installing the new parts.
2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.
3. Cut and join location indicated by (A) shown in the figure.
4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).
5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.
6. Make a reinforcement panel using the material from the front side frame (inner).
7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).
8. Plug weld the 3 locations indicated by (C) shown in the figure.
NOTE:
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Press fit the reinforcement panel and the body side material, and then weld them.
9. Cut and location indicated by (D) shown in the figure.
10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.
11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.
Front Seat Cushion Frame Removal/Installation
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual befor ...
Front Side Frame (Partial Cutting) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension
mounting reinforcement and outer frame reinforcement.
2. Rough cut locatio ...
Other materials:
Keyless Entry System
This system uses the key buttons to remotely lock and unlock the doors and the
liftgate.
The system can start the engine without having to take the key out of your purse
or pocket.
It can also help you signal for attention.
Operating the theft-deterrent system is also possible on theft-deterr ...
Exterior Lighting Systems
Outline
Projector type headlights have been adopted to the front combination lights.
Auto-light system has been adopted in which TNS and headlights automatically
and optimally illuminate and turn off. (with auto light system)
An AFS system has been adopted which changes the ...
Tcs Off Switch Inspection
1. Remove the TCS OFF switch..
2. Verify that the resistance between the TCS OFF switch terminals B and C is
as indicated in the table.
If not as indicated in the table, replace the TCS OFF switch.
TCS OFF switch specification
Terminal
Test con ...
