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Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Symbol Mark


Installation Procedure

CAUTION:

1. Drill holes for the plug welding before installing the new parts.

2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.

3. Cut and join location indicated by (A) shown in the figure.

4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).


5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.


6. Make a reinforcement panel using the material from the front side frame (inner).

7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).


8. Plug weld the 3 locations indicated by (C) shown in the figure.

NOTE:

9. Cut and location indicated by (D) shown in the figure.

10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.

11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.


Front Seat Cushion Frame Removal/Installation
WARNING: Handling a side air bag improperly can accidentally operate (deploy) the air bag, which may seriously injure you. Read the service warnings/cautions in the Workshop Manual befor ...

Front Side Frame (Partial Cutting) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension mounting reinforcement and outer frame reinforcement. 2. Rough cut locatio ...

Other materials:

Hazard Warning Switch Inspection
1. Disconnect the negative battery cable.. 2. Remove the decoration panel.. 3. Verify that the continuity between the hazard warning switch terminals is as indicated in the table. If the continuity is as indicated in the table, go to the next step. If not as indicated i ...

Sail Garnish Removal/Installation
1. Open the front door. 2. Affix protective tape to the position shown in the figure. 3. Insert a tape-wrapped flathead screwdriver into the shown in the figure and remove the clip A in the direction of arrow (1). 4. Pull the sail garnish in the direction of the arrow (2) and remove it w ...

Adaptive Front Lighting System (Afs) Off Switch Inspection
1. Disconnect the negative battery cable.. 2. Remove the switch panel.. 3. Verify that the resistance between AFS OFF switches B and C is as indicated in the table. If the resistance can be verified as indicated in the table, go to the next step. If not as indicated ...

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