Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]
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Installation Procedure
CAUTION:
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The cut and joint area indicates the maximum size range of the installation position.
1. Drill holes for the plug welding before installing the new parts.
2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.
3. Cut and join location indicated by (A) shown in the figure.
4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).
5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.
6. Make a reinforcement panel using the material from the front side frame (inner).
7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).
8. Plug weld the 3 locations indicated by (C) shown in the figure.
NOTE:
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Press fit the reinforcement panel and the body side material, and then weld them.
9. Cut and location indicated by (D) shown in the figure.
10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.
11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.
Front Seat Cushion Frame Removal/Installation
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual befor ...
Front Side Frame (Partial Cutting) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension
mounting reinforcement and outer frame reinforcement.
2. Rough cut locatio ...
Other materials:
A/C Cut Off Control [Skyactiv G 2.0]
Outline
Controls the A/C operation by switching the A/C relay ON/OFF at the optimal
timing according to engine operation conditions. Acceleration performance and
A/C compressor reliability have been improved by controlling the A/C operation.
Block Diagram
Operation
The ...
Front Oil Seal Replacement
WARNING:
A hot engine can cause severe burns. Turn off the engine and wait until it
is cool before servicing.
1. Remove the front under cover No.2..
2. Remove the splash shield..
3. Remove the drive belt..
4. Remove in the order indicated in the table.
5. Install in the reve ...
Rear Wheel Hub Bolt Replacement
1. Remove the brake calliper component and suspend it out of the way using a
cable.
2. Remove the disc plate.
3. Remove the wheel hub bolt using the SST as shown in the figure.
4. Place a new wheel hub bolt in the wheel hub.
5. Install the wheel hub by placing a proper sized washer o ...
