1. Disconnect the negative battery cable..
2. Discharge the refrigerant from the system..
CAUTION:
If moisture or foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise will occur. Always immediately plug all open fittings after removing any refrigeration cycle parts to keep moisture or foreign material out of the cycle.
3. Remove the nut.

4. Remove the clip.
5. Disconnect the refrigerant pressure sensor connector.
6. Disconnect the engine ground.
7. Remove the bolt and disconnect the cooler hose (LO) and cooler pipe. Do not allow compressor oil to spill.

8. Set the cooler hose (LO) and cooler pipe aside as shown in the figure while being careful not to let remaining oil in the pipes to spill.

CAUTION:
When setting the cooler hose (LO) and cooler pipe aside, only bend the flexible part of the hose. If force is applied to areas other than the flexible hose, the pipe will bend and could be damaged.
9. Remove the bolt.

10. Remove the expansion valve. Do not allow compressor oil to spill.
11. Install in the reverse order of removal.
12. Perform the refrigerant system performance test..
Expansion Valve
Fan Switch Inspection [Manual Air Conditioner]Plug Hole Plate Removal/Installation
CAUTION:
If the rubber on only one side of the plug hole plate front is lifted up,
it could damage the adapter at the location shown in the figure. When removing
the plug hole plate, lift up the rubbers at the same time.
Removal
1. Pull up the front part of the plug hole p ...
Heated Oxygen Sensor (HO2 S) Inspection
HO2S Inspection
1. Connect the M-MDS to the DLC?2.
2. Switch the ignition ON (engine on).
3. Warm up the engine to normal operating temperature.
4. Access the following PIDs using the M-MDS..
VSS (Vehicle speed)
RPM (Engine speed)
O2S12 (HO2S output voltage)
5. D ...
Pressure Control Valve Inspection [Skyactiv G 2.0]
1. Remove the pressure control valve assembly..
CAUTION:
Do not apply a pressure 36 kPa {0.37 kgf/cm2, 5.2 psi} or more. Doing so
will damage the pressure control valve and evaporative hose.
2. Apply a pressure of 36 kPa {0.37 kgf/cm2, 5.2 psi} to port A.
3. Verify that ther ...