Purpose
The expansion valve atomizes liquid refrigerant to facilitate cooling of the evaporator.
Function
The expansion valve reduces the pressure of liquid refrigerant rapidly to facilitate vaporization of the atomized refrigerant at the evaporator, and adjusts the refrigerant amount sent into the evaporator.
Construction
The expansion valve consists of the following parts:
Diaphragm
Temperature sensor
Shaft
Expansion valve body
Ball valve
Spring

Operation
Adjustment of the refrigerant amount supplied to the evaporator is performed by the ball valve opening angle in the expansion valve.
The opening angle adjustment is performed according to the balance of the following forces:

Refrigerant pressure (Pd) in diaphragm
Refrigerant gas pressure (PI) of evaporator under diaphragm
Spring force (Fs) pushing up ball valve
If the refrigerant gas temperature from the evaporator increases, the expansion valve increases the amount of refrigerant according to the following operations:

The temperature of the temperature sensor tightly sealed against the diaphragm increases.
The refrigerant in the diaphragm warms and the Pd increases.
If this Pd increases more than PI + Fs, the diaphragm is pressed down.
The shaft installed to the temperature sensor end presses down the ball valve.
The amount of refrigerant is increased.
If the refrigerant gas temperature from the evaporator decreases, the expansion valve decreases the amount of refrigerant flow according to the following operation:

The temperature of the temperature sensor tightly sealed against the diaphragm decreases.
The refrigerant temperature in the diaphragm decreases and the Pd decreases.
The Pd decreases less than PI + Fs.
The ball valve installed to the temperature sensor end is pressed up.
The amount of refrigerant is decreased.
Fail-safe
Function not equipped.
Evaporator Inspection
Expansion Valve Removal/InstallationSteering Gear And Linkage Disassembly
CAUTION:
To prevent damage to the steering gear, secure it to the vise using a copper
plate or clean cloth.
1. Disassemble in the order indicated in the figure.
1
Dust cover
2
O-ring
3
Tie-rod end ...
Front Body Control Module (Fbcm) Inspection
1. Remove the fuse box cover..
2. Remove the front body control module (FBCM) from the fuse box..
3. Verify that the voltages of each of the terminals are as indicated in the
Terminal Voltage Table (Reference).
If the voltage is not as indicated in the table, inspect the parts under
...
Engine Coolant
Inspecting Coolant Level
WARNING
Do not use a match or live flame in the engine compartment. DO NOT ADD COOLANT
WHEN THE ENGINE IS HOT:
A hot engine is dangerous. If the engine has been running, parts of the engine
compartment can become very hot. You could be burned.
Carefully inspect the e ...