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Mazda CX-5 Service & Repair Manual: Clutch Master Cylinder Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Master Cylinder Removal/Installation [C66 M R]

CAUTION:

Removal

1. Disconnect the negative battery cable..

2. Remove the air cleaner component. (ex: air cleaner, air hose).

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the clutch pedal position switch..

5. Remove the starter interlock switch..

6. Remove the joint cover..

7. Disconnect the steering shaft from steering gear..

8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

10. Remove the clutch master cylinder using the following procedure:

a. Remove the clutch pedal and the clutch master cylinder as a single unit.


b. Rotate the clutch master cylinder in the direction of the arrow shown in the figure to disconnect the clutch master cylinder (body) and clutch pedal.


c. Disengage the tabs of the push rod and remove the master cylinder.


Installation

1. Install the clutch master cylinder using the following procedure:

a. Engage the tabs of the push rod with the clutch pedal as shown in the figure.


b. Rotate the clutch master cylinder in the direction shown until it stops.


c. Install the clutch pedal and the clutch master cylinder as a single unit.


2. Connect the clutch reserve hose to clutch master cylinder..

3. Connect the clutch pipe and hose No.1 to clutch master cylinder..

4. Connect the steering shaft..

5. Install the joint cover..

6. Bleed the air from the clutch system..

7. Inspect the clutch pedal..

8. Install a new starter interlock switch..

9. Install a new clutch pedal position switch..

10. Install the battery component. (ex: battery, battery tray and PCM component).

11. Install the air cleaner component. (ex: air cleaner, air hose).

12. Connect the negative battery cable..

13. Fully depress the clutch pedal, and verify that the engine starts.

Clutch Fluid Replacement/Air Bleeding [C66 M R]
CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with ...

Clutch Pedal Inspection [C66 M R]
NOTE: For the clutch pedal inspection, note the following and measure each inspection location. Measure the center of the upper surface of the pedal pad for each inspection. ...

Other materials:

Air Bag System Service Warnings [Standard Deployment Control System]
Air Bag Module Inspection Inspecting an air bag module using a tester can operate (deploy) the air bag module, which may cause serious injury. Do not use a tester to inspect an air bag module. Always use the on-board diagnostic function to diagnose the air bag module for malfunctions ...

Warm Up Three Way Catalytic Converter (Wu Twc) Inspection
CAUTION: Perform the following procedures, DTC P0421:00 is indicated only. 1. Connect the M-MDS to the DLC-2. 2. Start the engine and warm it up to normal operating temperature. 3. Turn off the engine. 4. Verify that the engine compression is within the specification.. If ...

Driveline/Axle Abbreviations
AAS Active Adaptive Shift ABS Antilock Brake System ABDC After Bottom Dead Center ACC Accessories AFS Adaptive Front Lighting System ALC ...

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