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Mazda CX-5 Service & Repair Manual: Clutch Master Cylinder Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Master Cylinder Removal/Installation [C66 M R]

CAUTION:

Removal

1. Disconnect the negative battery cable..

2. Remove the air cleaner component. (ex: air cleaner, air hose).

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the clutch pedal position switch..

5. Remove the starter interlock switch..

6. Remove the joint cover..

7. Disconnect the steering shaft from steering gear..

8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

10. Remove the clutch master cylinder using the following procedure:

a. Remove the clutch pedal and the clutch master cylinder as a single unit.


b. Rotate the clutch master cylinder in the direction of the arrow shown in the figure to disconnect the clutch master cylinder (body) and clutch pedal.


c. Disengage the tabs of the push rod and remove the master cylinder.


Installation

1. Install the clutch master cylinder using the following procedure:

a. Engage the tabs of the push rod with the clutch pedal as shown in the figure.


b. Rotate the clutch master cylinder in the direction shown until it stops.


c. Install the clutch pedal and the clutch master cylinder as a single unit.


2. Connect the clutch reserve hose to clutch master cylinder..

3. Connect the clutch pipe and hose No.1 to clutch master cylinder..

4. Connect the steering shaft..

5. Install the joint cover..

6. Bleed the air from the clutch system..

7. Inspect the clutch pedal..

8. Install a new starter interlock switch..

9. Install a new clutch pedal position switch..

10. Install the battery component. (ex: battery, battery tray and PCM component).

11. Install the air cleaner component. (ex: air cleaner, air hose).

12. Connect the negative battery cable..

13. Fully depress the clutch pedal, and verify that the engine starts.

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NOTE: For the clutch pedal inspection, note the following and measure each inspection location. Measure the center of the upper surface of the pedal pad for each inspection. ...

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