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Mazda CX-5 Service & Repair Manual: Side Sill Panel Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Installation [Panel Replacement]

Symbol Mark


Installation Procedure

Side sill (front side)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Cut and join the 2 locations indicated by (A) shown in the figure.

5. Plug weld the 18 locations indicated by (B) shown in the figure, then cabin side outer frame (outer side sill).


Side sill (component)

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Drill the 4 locations indicated by (A) shown in the figure, then remove the upper side sill reinforcement from the new side sill reinforcement.


5. Plug weld the 32 locations indicated by (B) shown in the figure.

6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the side sill reinforcement.


7. Plug weld the 6 locations indicated by (D) shown in the figure, then install the upper side sill reinforcement.

8. Plug weld the 2 locations indicated by (E) shown in the figure, then install the front fender set bracket.


9. Cut and join the 3 locations indicated by (F) shown in the figure.

10. Plug weld the 120 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer side sill).


Side Garnish Removal
Front 1. Insert a tape-wrapped flathead screwdriver in the position shown in the figure, move it in the direction of the arrow (1) to remove the clip A. 2. Slide the side garnish in the direc ...

Side Sill Panel Removal [Panel Replacement]
Symbol Mark Removal Procedure Side sill (front side) 1. Rough cut the 2 locations indicated by (A) shown in the figure. 2. Drill the 18 locations indicated by (B) shown in the figure. 3 ...

Other materials:

Oil Pan Removal/Installation
WARNING: Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled. A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, causing death or serious injury. Never work ...

Rear Wheel Hub Bolt Replacement
1. Remove the brake calliper component and suspend it out of the way using a cable. 2. Remove the disc plate. 3. Remove the wheel hub bolt using the SST as shown in the figure. 4. Place a new wheel hub bolt in the wheel hub. 5. Install the wheel hub by placing a proper sized washer o ...

Rear Stabilizer Removal/Installation [Awd]
WARNING: Verify that the rear crossmember is securely supported by a jack. If the rear crossmember falls off, it can cause serious injury or death, and damage to the vehicle. CAUTION: Performing the following procedures without first removing the rear ABS wheel-speed s ...

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