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Mazda CX-5 Service & Repair Manual: Side Sill Panel Removal [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Side Sill Panel Removal [Panel Replacement]

Symbol Mark


Removal Procedure

Side sill (front side)

1. Rough cut the 2 locations indicated by (A) shown in the figure.

2. Drill the 18 locations indicated by (B) shown in the figure.


3. Remove the cabin side outer frame (outer side sill).

Side sill (component)

1. Rough cut the 3 locations indicated by (A) shown in the figure.

2. Drill the 114 locations indicated by (B) shown in the figure, then remove the cabin side outer frame (outer side sill).


3. Drill the 2 locations indicated by (C) shown in the figure, then remove the front fender set bracket.

4. Drill the 6 locations indicated by (D) shown in the figure, then remove the upper side sill reinforcement.


5. Drill the 1 location indicated by (E) shown in the figure.


6. Drill the 35 locations indicated by (F) shown in the figure.


7. Pull the side sill reinforcement from the inner side sill, hinge reinforcement and center pillar reinforcement, and then remove it.

Side Sill Panel Installation [Panel Replacement]
Symbol Mark Installation Procedure Side sill (front side) 1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions. 2. Drill holes for the ...

Side Step Molding Removal/Installation
1. Set the rear over fender aside.. 2. Insert a tape-wrapped flathead screwdriver shown in the figure and remove the clip A in the direction of arrow (1). 3. Slide the side step molding in t ...

Other materials:

Floor Insulator Removal/Installation
Driver-side 1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Driver-side front scuff plate. b. Driver-side front side trim. c. Decoration panel. d. Shift lever knob (MTX). e. Front console box. f. Shift panel. g. Upper panel. h. Rear console. i. Side ...

Blind Spot Monitoring (Bsm) Control Module Inspection
1. Disconnect the negative battery cable.. 2. Remove the rear combination light.. 3. Remove the rear bumper.. 4. Connect the negative battery cable.. 5. Verify that the voltages of each of the terminals are as indicated in the terminal voltage table (reference). If the voltage is n ...

Brake Pedal Inspection
Pedal Height Inspection 1. Measure the distance from the center of the upper surface of the pedal pad to the insulator and verify that it is as specified. If not within the specification, inspect the following items and repair or replace the applicable part if there is any malfunct ...

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