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Mazda CX-5 Service & Repair Manual: Generator Removal/Installation [Skyactiv G 2.0]

Mazda CX-5 Service & Repair Manual / Electrical / Starting, Charging / Generator Removal/Installation [Skyactiv G 2.0]

WARNING:

1. Disconnect the negative battery cable..

2. Remove the front under cover No.2..

3. Remove the generator drive belt..

4. Remove the A/C compressor with the cooler hose still connected and secure it using wire or rope so that it is out of the way..

5. Remove in the order indicated in the table.

6. Install in the reverse order of removal.



1

Drive belt auto tensioner

(See Drive Belt Auto Tensioner Installation Note.)

2

Terminal B cable

3

Generator connector

4

Generator

(See Generator Removal Note.)

(See Generator Installation Note.)


Generator Removal Note

1. Fully loosen the generator lower bolt and pull it outward until it contacts the body frame.

NOTE:

2. Remove the generator upper bolt.

3. Remove the generator together with the lower bolt from the engine.

4. Remove the generator from above the engine compartment.


Generator Installation Note

1. To facilitate the installation of the generator to the engine, grasp the spacer in the bolt installation hole using pliers and push it down to the nut side.


2. Temporarily install the generator to the engine with the bolt C.


3. Align the generator fixing hole with the engine side hole, then temporarily tighten the generator installation bolt B.

4. Securely tighten the generator installation bolts in the order of B, C.

Drive Belt Auto Tensioner Installation Note

CAUTION:

1. Install the drive belt auto tensioner to the engine.

CAUTION:

2. Insert the wrench into the cast hexagon on the drive belt auto tensioner, move the drive belt auto tensioner up and down at full-stroke three times to bleed the air.


NOTE:

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CAUTION: Do not apply direct battery positive voltage to generator terminal D, otherwise it could cause damage to the internal parts (power transistor) of the generator. Charging syst ...

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