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Mazda CX-5 Service & Repair Manual: Fuel Tank Removal/Installation

Mazda CX-5 Service & Repair Manual / Engine / Fuel / Fuel Tank Removal/Installation

WARNING:

CAUTION:

U.S.A. And CANADA

2WD

1. Level the vehicle.

2. Complete the “BEFORE SERVICE PRECAUTION”..

3. Drain the fuel..

4. Using the following procedure:

5. Partially peel back the floor mat as shown in the figure.


6. Remove the service hole cover.


7. Disconnect the following parts:

8. Remove the floor under cover..

9. Disconnect the HO2S connector.

10. Remove the TWC and HO2S as a single unit..

11. Remove in the order indicated in the table.

12. Install in the reverse order of removal.

13. Complete the “AFTER SERVICE PRECAUTION”..



1

Joint hose

(See Joint hose installation note.)

2

Quick release connector

(See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

3

Quick release connector

(See QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

4

Fuel tank strap

5

Fuel tank insulator

(See Fuel tank insulator removal note.)

6

Fuel tank

(See Fuel tank removal note.)

7

Breather hose

(See Breather hose installation note.)

8

Pressure control valve

(See QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

9

Fuel pump unit

(See FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)


Fuel tank insulator removal note

NOTE:

1. Push out the mandrel using a hammer and punch (2—2.8 mm {0.08—0.11 in}

diameter).


2. Remove the flange using a drill (5 mm {0.20 in}

drill bit).


Fuel tank removal note

1. Remove the rear parking brake cable bracket installation bolts..

2. Remove the following parts as single unit.

3. Remove the fuel tank.

Breather hose installation note

1. Install the breather hose as shown in the figure.

Fuel tank side


Breather pipe side


Joint hose installation note

1. Install the joint hose as shown in the figure.

Fuel tank side


Fuel-filler pipe side


AWD

1. Level the vehicle.

2. Complete the “BEFORE SERVICE PRECAUTION”..

3. Drain the fuel..

4. Using the following procedure:

5. Partially peel back the floor mat as shown in the figure.

Main side


Sub side


6. Remove the service hole cover.

Main side


Sub side


7. Disconnect the following parts:

8. Remove the floor under cover..

9. Disconnect the HO2S connector.

10. Remove the TWC and HO2S as a single unit..

11. Remove the propeller shaft..

12. Remove in the order indicated in the table.

13. Install in the reverse order of removal.

14. Complete the “AFTER SERVICE PRECAUTION”..



1

Joint hose

(See Joint hose installation note.)

2

Quick release connector

(See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

3

Quick release connector

(See QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

4

Fuel tank strap

5

Fuel tank insulator

(See Fuel tank insulator removal note.)

6

Breather hose

(See Breather hose installation note.)

7

Pressure control valve

(See QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

8

Fuel pump unit

(See FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

9

Fuel gauge sender unit (sub)

(See FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION [AWD].)

10

Fuel tank

(See Fuel tank removal note.)


Fuel tank insulator removal note

NOTE:

1. Push out the mandrel using a hammer and punch (2—2.8 mm {0.08—0.11 in}

diameter).


2. Remove the flange using a drill (5 mm {0.20 in}

drill bit).


Fuel tank removal note

1. Remove the rear parking brake cable bracket installation bolts..

2. Remove the following parts as single unit.

3. Remove the fuel tank.

Breather hose installation note

1. Install the breather hose as shown in the figure.

Fuel tank side


Breather pipe side


Joint hose installation note

1. Install the joint hose as shown in the figure.

Fuel tank side


Fuel-filler pipe side


Except U.S.A. And CANADA

2WD

1. Level the vehicle.

2. Complete the “BEFORE SERVICE PRECAUTION”..

3. Drain the fuel..

4. Using the following procedure:

5. Partially peel back the floor mat as shown in the figure.


6. Remove the service hole cover.


7. Disconnect the following parts:

8. Remove the floor under cover..

9. Disconnect the HO2S connector.

10. Remove the TWC and HO2S as a single unit..

11. Remove in the order indicated in the table.

12. Install in the reverse order of removal.

13. Complete the “AFTER SERVICE PRECAUTION”..



1

Joint hose

(See Joint hose installation note.)

2

Fuel tank strap

3

Fuel tank insulator

(See Fuel tank insulator removal note.)

4

Fuel tank

(See Fuel tank removal note.)

5

Evaporative hose

(See Evaporative hose installation note.)

6

Breather hose

(See Breather hose installation note.)

7

Fuel pump unit

(See FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)


Fuel tank insulator removal note

NOTE:

1. Push out the mandrel using a hammer and punch (2—2.8 mm {0.08—0.11 in}

diameter).


2. Remove the flange using a drill (5 mm {0.20 in}

drill bit).


Fuel tank removal note

1. Remove the rear parking brake cable bracket installation bolts..

2. Disconnect the breather hose from the fuel-filler pipe.

3. Disconnect the evaporative hose from the check valve.

4. Remove the following parts as single unit.

5. Remove the fuel tank.

Evaporative hose installation note

1. Install the evaporative hose as shown in the figure.


Breather hose installation note

1. Install the breather hose as shown in the figure.

Fuel tank side


Fuel-filler pipe side


Joint hose installation note

1. Install the joint hose as shown in the figure.

Fuel tank side


Fuel-filler pipe side


AWD

1. Level the vehicle.

2. Complete the “BEFORE SERVICE PRECAUTION”..

3. Drain the fuel..

4. Using the following procedure:

5. Partially peel back the floor mat as shown in the figure.

Main side


Sub side


6. Remove the service hole cover.

Main side


Sub side


7. Disconnect the following parts:

8. Remove the floor under cover..

9. Disconnect the HO2S connector.

10. Remove the TWC and HO2S as a single unit..

11. Remove the propeller shaft..

12. Remove in the order indicated in the table.

13. Install in the reverse order of removal.

14. Complete the “AFTER SERVICE PRECAUTION”..



1

Joint hose

(See Joint hose installation note.)

2

Fuel tank strap

3

Fuel tank insulator

(See Fuel tank insulator removal note.)

4

Fuel tank

(See Fuel tank removal note.)

5

Evaporative hose

(See Evaporative hose installation note.)

6

Breather hose

(See Breather hose installation note.)

7

Fuel pump unit

(See FUEL PUMP UNIT REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)

8

Fuel gauge sender unit (sub)

(See FUEL GAUGE SENDER UNIT REMOVAL/INSTALLATION [AWD].)


Fuel tank insulator removal note

NOTE:

1. Push out the mandrel using a hammer and punch (2—2.8 mm {0.08—0.11 in}

diameter).


2. Remove the flange using a drill (5 mm {0.20 in}

drill bit).


Fuel tank removal note

1. Remove the rear parking brake cable bracket installation bolts..

2. Disconnect the breather hose from the fuel-filler pipe.

3. Disconnect the evaporative hose from the check valve.

4. Remove the following parts as single unit.

5. Remove the fuel tank.

Evaporative hose installation note

1. Install the evaporative hose as shown in the figure.


Breather hose installation note

1. Install the breather hose as shown in the figure.

Fuel tank side


Fuel-filler pipe side


Joint hose installation note

1. Install the joint hose as shown in the figure.

Fuel tank side


Fuel-filler pipe side


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