Mazda CX-5 Service & Repair Manual: Fuel Pump Unit Removal/Installation

Mazda CX-5 Service & Repair Manual / Engine / Fuel / Fuel Pump Unit Removal/Installation

WARNING:

Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”, while referring to “BEFORE SERVICE PRECAUTION”.
A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before draining fuel, make sure to discharge static electricity by touching the vehicle body.

CAUTION:

Disconnecting/connecting the quick release connector without cleaning it may cause damage to the fuel pipe and quick release connector. Always clean the quick release connector joint area before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of foreign material.

1. Complete the “BEFORE SERVICE PRECAUTION”..

2. Using the following procedure:

CAUTION:

Because the fuel surface is higher than the fuel pump unit installation surface, if the set plate is removed, it may result in fuel leakage. If the fuel gauge level indicates 1/2 or more, refer to the fuel draining procedure and drain 20 liters of fuel.

Fuel gauge indicates 1/2 or more

Drain the fuel..

Fuel gauge indicates less than 1/2

Disconnect the negative battery cable..

3. Remove the following part:

6:4 split type

Remove the rear seat cushion..

4:2:4 split type

Set the rear seat aside as shown in the figure..

4. Partially peel back the floor mat as shown in the figure.

5. Remove the service hole cover.

6. Set the pressure control valve out of the way (U.S.A. and CANADA)..

7. Remove in the order indicated in the table.

2WD

1	Fuel pump unit connector
2	Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
3	Set plate
4	Fuel pump unit
5	Packing

AWD

1	Fuel pump unit connector
2	Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
3	Set plate
4	Quick release connector (See QUICK RELEASE CONNECTOR REMOVAL/INSTALLATION [SKYACTIV-G 2.0].)
5	Fuel pump unit
6	Packing

8. Install in the reverse order of removal.

9. Complete the “AFTER SERVICE PRECAUTION”..

Fuel Pump Unit Inspection

Continuity Inspection 1. Disconnect the negative battery cable.. 2. Disconnect the fuel pump unit connector. 3. Inspect for continuity between fuel pump unit terminals B—D. If there ...

Fuel Pump Unit

Purpose, Function Supplies fuel in the fuel tank to the high pressure fuel pump. Based on the control signal from the PCM, the fuel pump operates by the operation of the fuel pump re ...

Other materials:

Drive Belt Removal/Installation [Skyactiv G 2.0]
WARNING: A hot engine can cause severe burns. Turn off the engine and wait until it is cool before servicing. NOTE: Remove/install the drive belt from the underside of the vehicle. Generator Drive Belt Removal/Installation CAUTION: To prevent damage to the dri ...

Floor Covering Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Front scuff plate. b. Front side trim. c. Rear scuff plate. d. B-pillar lower trim. e. Rear seat cushion. f. Front seat. g. Lower anchor of the front seat belt (without lap pre-tensioner seat belt). h. La ...

Shroud Upper Reinforcement Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 4 locations shown in the figure. NOTE: When drilling the 4 locations shown in the figure, do not drill a hole all the way through or there could be a problem when installing the new part. 2. Remove the shroud upper reinforcement ...