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Mazda CX-5 Service & Repair Manual: Windshield Installation

WARNING:

CAUTION:

1. Remove the sealant along the perimeter of the glass using a utility knife. (When reusing the glass)

2. Clean and degrease an approx. 50 mm {2.0 in}

wide strip along the perimeter of the windshield.

3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4. Align the alignment marks made before removal and install the pin to the windshield referring to the figure. (Reusing glass, pin removed)


5. Install the windshield molding.


6. Apply glass primer on the glass as shown in the figure, then allow it to dry for approx. 30 min

.

CAUTION:

NOTE:


7. Cut away the old sealant using a utility knife so that 1—2 mm {0.04—0.07 in}

thickness of sealant remains along the perimeter of the frame.


8. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min

to dry. Then apply 2 mm {0.07 in} thickness

of new sealant.

CAUTION:

9. Clean and degrease along the perimeter of the bonding area on the body.

10. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min

.

CAUTION:


11. Apply sealant to the area of the glass surface as shown in the figure.


12. Insert the positioning pins to the body and install the windshield.

13. Verify that the clearance between the A-pillar and the roof is within the range shown in the figure, and press along the perimeter of the glass.


14. Install the headliner.

15. Install the following parts:

a. Assist handle.

b. Front map light.

c. Sunvisor.

d. A-pillar trim.

e. Rearview mirror (without auto-dimming mirror).

f. Auto-dimming mirror (with auto-dimming mirror).

g. Rain sensor (with auto light / wiper system).

h. Cowl grille.

i. Windshield wiper arm and blade.

16. Connect the negative battery cable..

17. Allow the sealant to harden completely. Sealant hardening time: 24 h

Rear Window Glass Removal
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Liftgate upper trim. b. Liftgate side trim. c. Liftgate recess. d. Liftgate lower trim. e. Rear spoiler. f. R ...

Windshield Removal
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Windshield wiper arm and blade. b. Cowl grille. c. Rain sensor (with auto light/wiper system). d. Auto-dimming mi ...

Other materials:

Neutral Switch
Purpose/Function Detects the neutral position of the shift lever. Construction Installed to the manual transaxle. An ON/OFF type switch has been adopted. Operation Inputs the neutral switch on/off signal to the PCM. The contact point is on ...

Map Light Bulb Removal/Installation
Front Map Light 1. Disconnect the negative battery cable.. 2. To prevent scratches or damage, affix protective tape to the position shown in the figure. CAUTION: If a flathead screwdriver is inserted into the gap between the front map light and lens, the front map light could inter ...

Thermostat Removal/Installation
WARNING: Never remove the cooling system cap or loosen the radiator drain plug while the engine is running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot out and cause serious injury. It may also damage the engine and cooling system. Tu ...

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