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Mazda CX-5 Service & Repair Manual: Engine Disassembly/Assembly

Mazda CX-5 Service & Repair Manual / Engine / General / Engine Disassembly/Assembly

CAUTION:

1. To enable to install the SST

, disconnect the clip shown in the figure and set the wiring harness aside.


2. Install the SST

using part number 99794 1025

or an M10 ? 1.25

, length

25 mm {0.98 in}

bolt as shown in the figure.

Engine front side


Engine rear side


3. Engage the hook for the SST (49 L017 5A0)

to the SST (49 UN30 3050)

.


4. To ensure the safety of the work (control engine and transaxle sway), set a hoist as shown in the figure.


CAUTION:

5. Remove the insulator shown in the figure.


6. Remove the exhaust system..

7. Remove the exhaust manifold bracket in the order shown in the figure.

MTX


ATX


NOTE:

8. Remove the bracket No.1 (drive shaft bracket)..

9. Remove the transfer bracket and transfer. (AWD).

10. Remove the starter..

11. Fix the drive plate using the crankshaft pulley lock bolt. (ATX)

12. Remove the torque converter installation nut from the starter installation hole..

13. Disconnect the engine and transaxle, and lower only the engine from the engine lifter..

14. Remove the generator..

15. Remove the intake-air system..

16. Remove the fuel injectors..

17. Remove the camshaft position (CMP) sensor..

18. Remove the vacuum pump..

19. Remove the high pressure fuel pump and rear housing..

20. Remove the oil filter..

21. Remove the oil cooler (if equipped)..

22. Remove the engine oil solenoid valve..

23. Remove the crankshaft position (CKP) sensor..

24. Remove the ignition coil/ion sensors..

25. Remove the wiring harness bracket shown in the figure.


26. Remove the emission harness.

27. Remove the water pump drive belt..

28. Remove the clutch cover and clutch disc. (MTX).

29. Remove in the order indicated in the table.

30. Assemble in the reverse order of disassembly.



1

Oil cooler water pipe component (with oil cooler)

(See Oil Cooler Water Pipe Component Installation Note.)

2

Oil filter body

(See Oil Filter Body Installation Note.)

3

Exhaust manifold bracket (2WD)

(See Exhaust Manifold Bracket Installation Note.)


Exhaust Manifold Bracket Installation Note

1. Temporarily tighten the bolt (3) shown in the figure, insert the exhaust manifold bracket from the side, and temporarily install the exhaust manifold bracket.


2. Temporarily tighten the bolt (1) shown in the figure.

3. Temporarily tighten the bolt (2) shown in the figure.

4. Tighten the bolt in the order shown in the figure.

Oil Filter Body Installation Note

NOTE:

1. After tightening the three bolts, tighten the first tightened bolt to the specified tightening torque again.

Oil Cooler Water Pipe Component Installation Note

1. Install the oil cooler water pipe component in the order shown in the figure.


Engine Abbreviations
AAS Active Adaptive Shift ABS Antilock Brake System ABDC After Bottom Dead Center ACC Access ...

Engine Removal/Installation
WARNING: A hot engine can cause severe burns. Turn off the engine and wait until it is cool before servicing. Fuel vapor is hazardous. It can very easily ignite, causing serious inj ...

Other materials:

Rollover Valve
Purpose, Function Prevents fuel from flowing into the evaporative gas passage during sudden cornering or vehicle rollover. Construction The rollover valve is built into the fuel tank. U.S.A. and CANADA Except U.S.A. and CANADA The rollover valve con ...

Automatic Transaxle Shift Mechanism [Fw6 A EL, Fw6 Ax EL]
Outline A sport AT-type shift mechanism has been adopted for all models. An electric shift-lock system has been adopted to prevent driver mis-operation. A manual shift-lock release system has been adopted to ensure emergency bypass if shifting operations cannot be performed ...

Fuel Pump Unit
Purpose, Function Supplies fuel in the fuel tank to the high pressure fuel pump. Based on the control signal from the PCM, the fuel pump operates by the operation of the fuel pump relay and the fuel pump control module. Construction 2WD The fuel pump unit is installed ...

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