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Mazda CX-5 Service & Repair Manual: D Pillar Reinforcement (Lower) Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / D Pillar Reinforcement (Lower) Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 2 locations indicated by (A) shown in the figure.

5. Spot weld the 8 locations indicated by (B) shown in the figure, then install the D-pillar reinforcement (lower).


Cowl Upper Plate Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 9 locations indicated by (A) shown in the figure. 2. Drill the 2 locations by (B) from the front wheel housing side shown in the figure. 3. Drill ...

D Pillar Reinforcement (Lower) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 8 locations shown in the figure. 2. Remove the D-pillar reinforcement (lower). ...

Other materials:

Door Adjustment
1. Measure the gap and height difference between the door and the body. 2. Loosen the door hinge installation bolts and adjust the door. Standard clearance a: 2.8?3.8 mm {0.12?0.14 in} b: -1.0?1.0 mm {-0.039?0.039 in} c: 2.5?4.5 mm {0.10?0.17 in} d: -1.0?1.0 m ...

Ambient Temperature Display
Purpose The ambient temperature display notifies the user of the ambient temperature. Function The instrument cluster displays the ambient temperature based on the ambient temperature signal sent from the PCM as a CAN signal. The ambient temperature is displayed betwee ...

Rocking the Vehicle
WARNING Do not spin the wheels at more than 56 km/h (35 mph), and do not allow anyone to stand behind a wheel when pushing the vehicle: When the vehicle is stuck, spinning the wheels at high speed is dangerous. The spinning tire could overheat and explode. This could cause serious injuries. ...

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