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Mazda CX-5 Service & Repair Manual: D Pillar Reinforcement (Lower) Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / D Pillar Reinforcement (Lower) Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 2 locations indicated by (A) shown in the figure.

5. Spot weld the 8 locations indicated by (B) shown in the figure, then install the D-pillar reinforcement (lower).


Cowl Upper Plate Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 9 locations indicated by (A) shown in the figure. 2. Drill the 2 locations by (B) from the front wheel housing side shown in the figure. 3. Drill ...

D Pillar Reinforcement (Lower) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 8 locations shown in the figure. 2. Remove the D-pillar reinforcement (lower). ...

Other materials:

Cylinder Head Gasket
Purpose, Function The cylinder head gasket is installed between the cylinder head and cylinder block to prevent leakage of air-fuel mixture, combustion gas, engine oil, and engine coolant. Construction A four-layer type metal gasket has been adopted for the cylinder head ga ...

Engine Coolant Temperature (ECT) Sensor Removal/Installation
WARNING: When the engine is hot, it can badly burn. Turn off the engine and wait until it is cool before removing the ECT sensor. ECT Sensor No.1 1. Disconnect the negative battery cable.. 2. Remove the plug hole plate.. 3. Drain the engine coolant.. 4. Pull out the evaporati ...

Parking Brake Lever Inspection
Stroke Inspection 1. Pump the brake pedal a few times. 2. Pull the parking brake lever two to three times. 3. Inspect the parking brake stroke by slowly pulling at point A 50 mm {2.0 in} from the end of the parking brake lever with a force of 98 N {10 kgf, 22 lbf} and counting the number of ...

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