Mazda CX-5 Service & Repair Manual: Brake Pedal Removal/Installation
CAUTION:
-
The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place. If the brake switch is not properly installed, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake pedal is properly installed and fully released before installing the brake switch to the pedal.
-
Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.
1. Remove the battery..
2. Disconnect the brake pipes from the master cylinder..
3. Disconnect the clutch reserve hose from the master cylinder. (MTX).
4. Remove the side wall (driver side)..
5. Remove the front heat duct (LH)..
6. Remove in the order indicated in the table.
7. Install in the reverse order of removal.
8. After installation, add brake fluid, bleed the air, and inspect for fluid leakage..
|
1 |
Brake switch connector and wiring harness |
|
2 |
Brake switch (See Brake Switch Installation Note.) |
|
3 |
Spring pin |
|
4 |
Clevis pin |
|
5 |
Nut |
|
6 |
Nut |
|
7 |
Brake pedal (See Brake Pedal Removal Note.) |
|
8 |
Pedal pad |
Brake Pedal Removal Note
1. Move the power brake unit to the vehicle front where the power brake unit fork does not interfere with the brake pedal arm.
2. Remove the brake pedal.
Brake Switch Installation Note
1. Inspect the brake pedal..
2. With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.
3. Secure the brake switch by turning it counterclockwise 45°
.
Brake Pedal Inspection
Pedal Height Inspection
1. Measure the distance from the center of the upper surface of the pedal pad
to the insulator and verify that it is as specified.
If not within the specificatio ...
Brake/Taillight Bulb Removal/Installation
1. Disconnect the negative battery cable..
2. Insert a tape-wrapped flathead screwdriver into the service hole in the position
shown in the figure.
3. Move the flathead screwdriver in the di ...
Other materials:
Door Lock Switch Removal/Installation
Driver's Side
NOTE:
The driver's side door lock switch cannot be removed as a single unit because
it is built into the power window main switch. If the driver's side door lock
switch is replaced, replace the power window main switch..
Passenger's Side
1. Disconn ...
Coupling Component Removal/Installation
WARNING:
When replacing the coupling component, read the special character string
before installing a new coupling component and write it to the AWD control module
after replacement. The special character string is indicated in the two locations
shown in the figure.
1. D ...
Water Pump Removal/Installation
WARNING:
Never remove the cooling system cap or loosen the radiator drain plug while
the engine is running, or when the engine and radiator are hot. Scalding engine
coolant and steam may shoot out and cause serious injury. It may also damage
the engine and cooling system.
Tu ...
