Pedal Height Inspection
1. Measure the distance from the center of the upper surface of the pedal pad to the insulator and verify that it is as specified.
If not within the specification, inspect the following items and repair or replace the applicable part if there is any malfunction.
Power brake unit installation condition
Deformation of or damage to the power brake unit fork
Brake pedal installation condition
Clevis pin wear
If there is no malfunction in the above items, replace the brake pedal.
136 mm {5.35 in}
Pedal Play Inspection
1. Pump the pedal several times to release the vacuum in the power brake unit.
2. Gently depress the pedal by hand and measure the pedal play.
If not within the specification, inspect the wear of the clevis pin. Replace it if there is any malfunction.
3—5 mm {0.12—0.19 in}
NOTE:
If there is no malfunction in the clevis pin, there is a possibility that the power brake unit has some malfunction. Verify that there are no malfunctions, and replace it if necessary.
Pedal-to-floor Clearance Inspection
1. Start the engine and depress the brake pedal with a force of 147 N {15.0 kgf, 33.0 lbf}
.
2. Measure the distance from the center of the upper surface of the pedal pad to the floor covering and verify that it is as specified.
If it is less than the specification, inspect for air in the brake line.
95 mm {3.7 in} or more
Lift Motor Inspection
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual before handling the front seat (side air bag integrated)..
1. Disconnect the negative battery cable ...
Power Brake Unit Removal/Installation
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or performing any procedure that changes the pedal stroke.
1. Remove the battery and battery tra ...
D Pillar Reinforcement (Lower) Installation [Panel Replacement]
Symbol Mark
Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit p ...