Mazda CX-5 Service & Repair Manual: A/C Unit Disassembly/Assembly
1. Disassemble in the order indicated in the table.
CAUTION:
-
If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.
2. Assemble in the reverse order of disassembly.
|
Step |
Part name |
Disassembly/assembly of main parts |
||
|
Heater core |
Evaporator temperature sensor |
Evaporator |
||
|
1 |
Polyurethane foam |
? |
? |
? |
|
2 |
Expansion valve |
? |
? |
? |
|
3 |
Adhesive polyurethane |
? |
? |
? |
|
4 |
Drain hose |
? |
? |
? |
|
5 |
Plate (1) |
X |
? |
? |
|
6 |
Plate (2) |
X |
? |
? |
|
7 |
Heater core |
X |
? |
? |
|
8 |
Driver-side air mix actuator (Full-auto air conditioner) |
? |
? |
? |
|
9 |
Driver-side air mix link (Full-auto air conditioner) |
? |
? |
? |
|
10 |
Passenger-side air mix actuator (Full-auto air conditioner) |
? |
? |
? |
|
11 |
Passenger-side air mix link (Full-auto air conditioner) |
? |
? |
? |
|
12 |
Air mix link (Manual air conditioner) |
? |
? |
? |
|
13 |
Airflow mode actuator (Full-auto air conditioner) |
? |
? |
? |
|
14 |
Airflow mode link set |
? |
? |
? |
|
15 |
Power MOS FET (Full-auto air conditioner) |
? |
? |
? |
|
Resistor (Manual air conditioner) |
? |
? |
? |
|
|
16 |
A/C case (1) |
? |
X |
X |
|
17 |
A/C case (2) |
? |
X |
X |
|
18 |
Evaporator temperature sensor. |
? |
X |
X |
|
19 |
Evaporator |
? |
? |
X |
|
20 |
A/C case (3) |
? |
? |
? |
|
21 |
A/C case (4) |
? |
? |
? |
|
22 |
Door damper |
? |
? |
? |
X: Applicable
?: Not applicable
Evaporator Temperature Sensor Assembly Note
1. Assemble the evaporator temperature sensor as shown in the figure.
CAUTION:
-
When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
NOTE:
-
If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.
A/C Unit
Outline
The A/C unit which integrates the cooling and heater units has been adopted.
Construction
The A/C unit consists of the following parts.
Operation
Air Mix Door Op ...
A/C Unit Removal/Installation
1. Disconnect the negative battery cable..
2. Discharge the refrigerant..
3. Drain the engine coolant..
CAUTION:
If moisture or foreign material enters the refrigeration cycle, cooling a ...
Other materials:
Judder Upon Torque Converter Clutch (TCC) Operation [Fw6 A EL, Fw6 Ax EL]
TROUBLESHOOTING ITEM
Judder upon torque converter clutch (TCC) operation
DESCRIPTION
Vehicle jolts when TCC is engaged.
POSSIBLE CAUSE
Signal malfunction
APP ...
Torque Converter Clutch (TCC) Control [Fw6 A EL, Fw6 Ax EL]
Outline
For TCC control, a newly developed, full range TCC control has been adopted.
The TCC range has been significantly widened by having the smoothness unique
to the torque converter during acceleration from a stop take precedence and
actively controlling TCC directly after accele ...
PID/Data Monitor Inspection [Two Step Deployment Control System]
1. Connect the M-MDS to the DLC-2.
2. After the vehicle is identified, select the following items from the initialization
screen of the M-MDS.
a. Select “DataLogger”.
b. Select “Modules”.
c. Select “RCM”.
3. Select the applicable PID from the PID table.
4. Verify the PID da ...
