Mazda CX-5 Service & Repair Manual: A/C Unit Disassembly/Assembly
1. Disassemble in the order indicated in the table.
CAUTION:
-
If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.
2. Assemble in the reverse order of disassembly.
|
Step |
Part name |
Disassembly/assembly of main parts |
||
|
Heater core |
Evaporator temperature sensor |
Evaporator |
||
|
1 |
Polyurethane foam |
? |
? |
? |
|
2 |
Expansion valve |
? |
? |
? |
|
3 |
Adhesive polyurethane |
? |
? |
? |
|
4 |
Drain hose |
? |
? |
? |
|
5 |
Plate (1) |
X |
? |
? |
|
6 |
Plate (2) |
X |
? |
? |
|
7 |
Heater core |
X |
? |
? |
|
8 |
Driver-side air mix actuator (Full-auto air conditioner) |
? |
? |
? |
|
9 |
Driver-side air mix link (Full-auto air conditioner) |
? |
? |
? |
|
10 |
Passenger-side air mix actuator (Full-auto air conditioner) |
? |
? |
? |
|
11 |
Passenger-side air mix link (Full-auto air conditioner) |
? |
? |
? |
|
12 |
Air mix link (Manual air conditioner) |
? |
? |
? |
|
13 |
Airflow mode actuator (Full-auto air conditioner) |
? |
? |
? |
|
14 |
Airflow mode link set |
? |
? |
? |
|
15 |
Power MOS FET (Full-auto air conditioner) |
? |
? |
? |
|
Resistor (Manual air conditioner) |
? |
? |
? |
|
|
16 |
A/C case (1) |
? |
X |
X |
|
17 |
A/C case (2) |
? |
X |
X |
|
18 |
Evaporator temperature sensor. |
? |
X |
X |
|
19 |
Evaporator |
? |
? |
X |
|
20 |
A/C case (3) |
? |
? |
? |
|
21 |
A/C case (4) |
? |
? |
? |
|
22 |
Door damper |
? |
? |
? |
X: Applicable
?: Not applicable
Evaporator Temperature Sensor Assembly Note
1. Assemble the evaporator temperature sensor as shown in the figure.
CAUTION:
-
When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
NOTE:
-
If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.
A/C Unit
Outline
The A/C unit which integrates the cooling and heater units has been adopted.
Construction
The A/C unit consists of the following parts.
Operation
Air Mix Door Op ...
A/C Unit Removal/Installation
1. Disconnect the negative battery cable..
2. Discharge the refrigerant..
3. Drain the engine coolant..
CAUTION:
If moisture or foreign material enters the refrigeration cycle, cooling a ...
Other materials:
Corner Plate Installation [Panel Replacement]
Symbol Mark
Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit p ...
Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]
1. Disassemble in the order indicated in the table.
1
Bolt
(See Bolt Removal/Installation Note.)
2
Pressure plate
3
Shim
(See Shim Installation Note.)
4
Snap ring
(See Snap Ring ...
Front Door Key Cylinder Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the service hole cover.
3. Detach the screw from the front door key cylinder.
NOTE:
The screw cannot be removed because the front outer handle bracket has a
stopper which prevents the screw from falling.
4. While pre ...
