Mazda CX-5 Service & Repair Manual: A/C Unit Disassembly/Assembly

Mazda CX-5 Service & Repair Manual / HVAC / A/C / A/C Unit Disassembly/Assembly

1. Disassemble in the order indicated in the table.

CAUTION:

If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.

2. Assemble in the reverse order of disassembly.


Step	Part name	Disassembly/assembly of main parts
Step	Part name	Heater core	Evaporator temperature sensor	Evaporator
1	Polyurethane foam	?	?	?
2	Expansion valve	?	?	?
3	Adhesive polyurethane	?	?	?
4	Drain hose	?	?	?
5	Plate (1)	X	?	?
6	Plate (2)	X	?	?
7	Heater core	X	?	?
8	Driver-side air mix actuator (Full-auto air conditioner)	?	?	?
9	Driver-side air mix link (Full-auto air conditioner)	?	?	?
10	Passenger-side air mix actuator (Full-auto air conditioner)	?	?	?
11	Passenger-side air mix link (Full-auto air conditioner)	?	?	?
12	Air mix link (Manual air conditioner)	?	?	?
13	Airflow mode actuator (Full-auto air conditioner)	?	?	?
14	Airflow mode link set	?	?	?
15	Power MOS FET (Full-auto air conditioner)	?	?	?
15	Resistor (Manual air conditioner)	?	?	?
16	A/C case (1)	?	X	X
17	A/C case (2)	?	X	X
18	Evaporator temperature sensor.	?	X	X
19	Evaporator	?	?	X
20	A/C case (3)	?	?	?
21	A/C case (4)	?	?	?
22	Door damper	?	?	?

X: Applicable

?: Not applicable

Evaporator Temperature Sensor Assembly Note

1. Assemble the evaporator temperature sensor as shown in the figure.

CAUTION:

When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.

NOTE:

If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.

A/C Unit

Outline The A/C unit which integrates the cooling and heater units has been adopted. Construction The A/C unit consists of the following parts. Operation Air Mix Door Op ...

A/C Unit Removal/Installation

1. Disconnect the negative battery cable.. 2. Discharge the refrigerant.. 3. Drain the engine coolant.. CAUTION: If moisture or foreign material enters the refrigeration cycle, cooling a ...

Other materials:

Not P Position Switch Inspection
NOTE: The not P position switch is built into the selector lever component. 1. Disconnect the negative battery cable.. 2. Remove the front console.. 3. Disconnect the selector lever component connector. 4. Verify that the continuity between selector lever component terminals ...

Magnetic Clutch Adjustment [Full Auto Air Conditioner]
1. Measure the clearance around the entire circumference between the pressure plate and A/C compressor pulley using a thickness gauge. 2. Verify the clearance. If not within the specification, remove the pressure plate and adjust the clearance by changing the shim (0.2 mm {0.008 i ...

Shift Solenoid No.4 [Fw6 A EL, Fw6 Ax EL]
Purpose/Function Shift solenoid No.4 adjusts the hydraulic pressure in the high clutch circuit and the low and reverse brake circuit based on the current demand from the TCM according to the vehicle conditions. Construction Shift solenoid No.4 is installed to the solenoid c ...