Mazda CX-5 Service & Repair Manual: Upper Cowl Side Reinforcement Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 21 locations shown in the figure, then install the upper cowl side reinforcement.
Underbody Dimensions [Dimensions]
NOTE:
The following figure is a bottom view.
Point symbol
Designation
Hole diameter or bolt or nut size mm {in}
A
...
Upper Cowl Side Reinforcement Removal [Panel Replacement]
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Removal Procedure
1. Drill the 13 locations indicated by (A) shown in the figure.
2. Drill the 8 locations indicated by (B) shown in the figure.
NOTE:
When a drill the 8 ...
Other materials:
Fuel Gauge Sender Unit Inspection [2 Wd]
NOTE:
For the fuel gauge sender unit removal/installation, refer to the fuel pump
removal/installation because the fuel gauge sender unit is integrated with the
fuel pump..
1. Verify that the resistance at fuel gauge sender unit terminals D and C is
as indicated in the table ac ...
Clutch Fluid Inspection [C66 M R]
NOTE:
A common reserve tank is used for the clutch system and brake system.
1. Verify that the clutch fluid is between the MIN mark and the MAX mark.
Verify that there is no clutch fluid leakage then add clutch fluid to the
level between the MIN mark and the MAX mark..
...
Positive Crankcase Ventilation (PCV) Valve Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the intake manifold..
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
1
PCV hose
2
Oil separator
3
Retainer
( ...
