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Mazda CX-5 Service & Repair Manual: Engine Disassembly/Assembly

Mazda CX-5 Service & Repair Manual / Engine / General / Engine Disassembly/Assembly

CAUTION:

1. To enable to install the SST

, disconnect the clip shown in the figure and set the wiring harness aside.


2. Install the SST

using part number 99794 1025

or an M10 ? 1.25

, length

25 mm {0.98 in}

bolt as shown in the figure.

Engine front side


Engine rear side


3. Engage the hook for the SST (49 L017 5A0)

to the SST (49 UN30 3050)

.


4. To ensure the safety of the work (control engine and transaxle sway), set a hoist as shown in the figure.


CAUTION:

5. Remove the insulator shown in the figure.


6. Remove the exhaust system..

7. Remove the exhaust manifold bracket in the order shown in the figure.

MTX


ATX


NOTE:

8. Remove the bracket No.1 (drive shaft bracket)..

9. Remove the transfer bracket and transfer. (AWD).

10. Remove the starter..

11. Fix the drive plate using the crankshaft pulley lock bolt. (ATX)

12. Remove the torque converter installation nut from the starter installation hole..

13. Disconnect the engine and transaxle, and lower only the engine from the engine lifter..

14. Remove the generator..

15. Remove the intake-air system..

16. Remove the fuel injectors..

17. Remove the camshaft position (CMP) sensor..

18. Remove the vacuum pump..

19. Remove the high pressure fuel pump and rear housing..

20. Remove the oil filter..

21. Remove the oil cooler (if equipped)..

22. Remove the engine oil solenoid valve..

23. Remove the crankshaft position (CKP) sensor..

24. Remove the ignition coil/ion sensors..

25. Remove the wiring harness bracket shown in the figure.


26. Remove the emission harness.

27. Remove the water pump drive belt..

28. Remove the clutch cover and clutch disc. (MTX).

29. Remove in the order indicated in the table.

30. Assemble in the reverse order of disassembly.



1

Oil cooler water pipe component (with oil cooler)

(See Oil Cooler Water Pipe Component Installation Note.)

2

Oil filter body

(See Oil Filter Body Installation Note.)

3

Exhaust manifold bracket (2WD)

(See Exhaust Manifold Bracket Installation Note.)


Exhaust Manifold Bracket Installation Note

1. Temporarily tighten the bolt (3) shown in the figure, insert the exhaust manifold bracket from the side, and temporarily install the exhaust manifold bracket.


2. Temporarily tighten the bolt (1) shown in the figure.

3. Temporarily tighten the bolt (2) shown in the figure.

4. Tighten the bolt in the order shown in the figure.

Oil Filter Body Installation Note

NOTE:

1. After tightening the three bolts, tighten the first tightened bolt to the specified tightening torque again.

Oil Cooler Water Pipe Component Installation Note

1. Install the oil cooler water pipe component in the order shown in the figure.


Engine Abbreviations
AAS Active Adaptive Shift ABS Antilock Brake System ABDC After Bottom Dead Center ACC Access ...

Engine Removal/Installation
WARNING: A hot engine can cause severe burns. Turn off the engine and wait until it is cool before servicing. Fuel vapor is hazardous. It can very easily ignite, causing serious inj ...

Other materials:

Reporting Safety Defects (U.S.A.)
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Mazda Motor Corporation (Your Mazda Importer/Distributor). If NHTSA receive ...

Efficient Installation Of Body Panels
Checking Preweld Measurements And Watching Align to the standard reference dimensions, based upon the body dimensions illustration, so that new parts are installed in the correct position. Welding Notes For the number of weld points, welding should be performed in accord ...

Suspension Features
Improved rigidity and handling stability A strut type front suspension adopted E-type multi-link rear suspension adopted For the front/rear crossmembers, the welded flange has been eliminated (flange-less), the cross-section expa ...

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