Mazda CX-5 Service & Repair Manual: Clutch Pedal Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Pedal Removal/Installation [C66 M R]

CAUTION:

Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.

Removal

1. Disconnect the negative battery cable..

2. Remove the air cleaner component. (ex: air cleaner, air hose).

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the clutch pedal position switch..

5. Remove the starter interlock switch..

6. Remove the joint cover..

7. Disconnect the steering shaft from steering gear..

8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

10. Remove in the order indicated in the table.

1	Nut
2	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)
3	Clutch pedal
4	Pedal pad

Installation

1. Install in the order indicated in the table.

1	Pedal pad
2	Clutch pedal
3	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)
4	Nut

2. Connect the clutch reserve hose to clutch master cylinder..

3. Connect the clutch pipe and hose No.1 to clutch master cylinder..

4. Connect the steering shaft..

5. Install the joint cover..

6. Bleed the air from the clutch system..

7. Inspect the clutch pedal..

8. Install a new starter interlock switch..

9. Install a new clutch pedal position switch..

10. Install the battery component. (ex: battery, battery tray and PCM component).

11. Install the air cleaner component. (ex: air cleaner, air hose).

12. Connect the negative battery cable..

13. Fully depress the clutch pedal, and verify that the engine starts.

Clutch Pedal Position Switch Removal/Installation [C66 M R]

1. Disconnect the negative battery cable.. 2. Disconnect the clutch pedal position switch connector. 3. Rotate the clutch pedal position switch 45° counterclockwise. 4. Remove the clutch pe ...

Clutch Pipe And Hose Removal/Installation [C66 M R]

CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with ...

Other materials:

Rain Sensor Removal/Installation
1. Disconnect the negative battery cable.. 2. Spread open the rain sensor cover in the direction of the arrows (1) and disengage tabs A to remove it. 3. Disconnect the rain sensor connector in the direction of the arrow (2). 4. Slide rain sensor tabs B in the direction of the arrow ...

High Mount Brake Light
Purpose The high-mount brake light signals vehicles to the rear that the vehicle is stopped. Function The high-mount brake light illuminates in conjunction with the operation of the brake light switch. Construction The high-mount brake light is positioned on th ...

Starter Inspection [Skyactiv G 2.0]
On-vehicle Inspection 1. Verify that the battery is fully charged. 2. The starter is normal if it rotates smoothly and without any noise when the engine is cranked. If the starter does not operate, inspect the following: Remove the starter, and inspect the starter unit. ...