Mazda CX-5 Service & Repair Manual: Clutch Pedal Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Pedal Removal/Installation [C66 M R]

CAUTION:

Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.

Removal

1. Disconnect the negative battery cable..

2. Remove the air cleaner component. (ex: air cleaner, air hose).

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the clutch pedal position switch..

5. Remove the starter interlock switch..

6. Remove the joint cover..

7. Disconnect the steering shaft from steering gear..

8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

10. Remove in the order indicated in the table.

1	Nut
2	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)
3	Clutch pedal
4	Pedal pad

Installation

1. Install in the order indicated in the table.

1	Pedal pad
2	Clutch pedal
3	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)
4	Nut

2. Connect the clutch reserve hose to clutch master cylinder..

3. Connect the clutch pipe and hose No.1 to clutch master cylinder..

4. Connect the steering shaft..

5. Install the joint cover..

6. Bleed the air from the clutch system..

7. Inspect the clutch pedal..

8. Install a new starter interlock switch..

9. Install a new clutch pedal position switch..

10. Install the battery component. (ex: battery, battery tray and PCM component).

11. Install the air cleaner component. (ex: air cleaner, air hose).

12. Connect the negative battery cable..

13. Fully depress the clutch pedal, and verify that the engine starts.

Clutch Pedal Position Switch Removal/Installation [C66 M R]

1. Disconnect the negative battery cable.. 2. Disconnect the clutch pedal position switch connector. 3. Rotate the clutch pedal position switch 45° counterclockwise. 4. Remove the clutch pe ...

Clutch Pipe And Hose Removal/Installation [C66 M R]

CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with ...

Other materials:

Rear Sash Molding Installation
WARNING: Using a utility knife with bare hands can cause injury. Always wear gloves when using a utility knife. NOTE: Double-sided adhesive tape has already been attached to the new rear sash molding. 1. When installing a new rear sash molding, follow the procedure ...

Tire Maintenance
Improper or inadequate vehicle maintenance can cause tires to wear abnormally. Here are some important maintenance points: Tire Inflation Pressure Inspect all tire pressure monthly (including the spare) when the tires are cold. Maintain recommended pressures for the best ride, top handling, an ...

Door Ajar Warning Light
Purpose The door-ajar warning light notifies the driver that any door or the liftgate is open. Function When the instrument cluster receives any of the following signals sent from the rear body control module (RBCM) via the CAN signal, the door-ajar warning light illumin ...