Mazda CX-5 Service & Repair Manual: Clutch Pedal Removal/Installation [C66 M R]
CAUTION:
-
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
-
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.
Removal
1. Disconnect the negative battery cable..
2. Remove the air cleaner component. (ex: air cleaner, air hose).
3. Remove the battery component. (ex: battery, battery tray and PCM component).
4. Remove the clutch pedal position switch..
5. Remove the starter interlock switch..
6. Remove the joint cover..
7. Disconnect the steering shaft from steering gear..
8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..
9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..
10. Remove in the order indicated in the table.
|
1 |
Nut |
|
2 |
Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].) |
|
3 |
Clutch pedal |
|
4 |
Pedal pad |
Installation
1. Install in the order indicated in the table.
|
1 |
Pedal pad |
|
2 |
Clutch pedal |
|
3 |
Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].) |
|
4 |
Nut |
2. Connect the clutch reserve hose to clutch master cylinder..
3. Connect the clutch pipe and hose No.1 to clutch master cylinder..
4. Connect the steering shaft..
5. Install the joint cover..
6. Bleed the air from the clutch system..
7. Inspect the clutch pedal..
8. Install a new starter interlock switch..
9. Install a new clutch pedal position switch..
10. Install the battery component. (ex: battery, battery tray and PCM component).
11. Install the air cleaner component. (ex: air cleaner, air hose).
12. Connect the negative battery cable..
13. Fully depress the clutch pedal, and verify that the engine starts.
Clutch Pedal Position Switch Removal/Installation [C66 M R]
1. Disconnect the negative battery cable..
2. Disconnect the clutch pedal position switch connector.
3. Rotate the clutch pedal position switch 45° counterclockwise.
4. Remove the clutch pe ...
Clutch Pipe And Hose Removal/Installation [C66 M R]
CAUTION:
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains
properties which can dissolve the paint. If clutch fluid gets on a painted surface,
wash it off with ...
Other materials:
Air Mix Actuator [Full Auto Air Conditioner]
Purpose
The air mix actuator moves the air mix door in the A/C unit to adjust the
temperature of the air blown from the air vent.
Function
Door open/close function
The air mix actuator drives the motor based on the signals from the climate
control unit and moves the air mi ...
Hood
WARNING
Always check that the hood is closed and securely locked:
A hood that is not closed and securely locked is dangerous as it could fly open
while the vehicle is moving and block the driver's vision which could result in
a serious accident.
Opening the Hood
1. With the vehicle parke ...
Reporting Safety Defects (U.S.A.)
If you believe that your vehicle has a defect which could cause a crash or could
cause injury or death, you should immediately inform the National Highway Traffic
Safety Administration (NHTSA) in addition to notifying Mazda Motor Corporation (Your
Mazda Importer/Distributor).
If NHTSA receive ...
