Mazda CX-5 Service & Repair Manual: Clutch Pedal Removal/Installation [C66 M R]
CAUTION:
-
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
-
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.
Removal
1. Disconnect the negative battery cable..
2. Remove the air cleaner component. (ex: air cleaner, air hose).
3. Remove the battery component. (ex: battery, battery tray and PCM component).
4. Remove the clutch pedal position switch..
5. Remove the starter interlock switch..
6. Remove the joint cover..
7. Disconnect the steering shaft from steering gear..
8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..
9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..
10. Remove in the order indicated in the table.
|
1 |
Nut |
|
2 |
Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].) |
|
3 |
Clutch pedal |
|
4 |
Pedal pad |
Installation
1. Install in the order indicated in the table.
|
1 |
Pedal pad |
|
2 |
Clutch pedal |
|
3 |
Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].) |
|
4 |
Nut |
2. Connect the clutch reserve hose to clutch master cylinder..
3. Connect the clutch pipe and hose No.1 to clutch master cylinder..
4. Connect the steering shaft..
5. Install the joint cover..
6. Bleed the air from the clutch system..
7. Inspect the clutch pedal..
8. Install a new starter interlock switch..
9. Install a new clutch pedal position switch..
10. Install the battery component. (ex: battery, battery tray and PCM component).
11. Install the air cleaner component. (ex: air cleaner, air hose).
12. Connect the negative battery cable..
13. Fully depress the clutch pedal, and verify that the engine starts.
Clutch Pedal Position Switch Removal/Installation [C66 M R]
1. Disconnect the negative battery cable..
2. Disconnect the clutch pedal position switch connector.
3. Rotate the clutch pedal position switch 45° counterclockwise.
4. Remove the clutch pe ...
Clutch Pipe And Hose Removal/Installation [C66 M R]
CAUTION:
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains
properties which can dissolve the paint. If clutch fluid gets on a painted surface,
wash it off with ...
Other materials:
Shift Lock System [Fw6 A EL, Fw6 Ax EL]
Purpose, Function
The shift-lock system operates when the ignition is switched to ON and the
brake pedal is not depressed, and inhibits the selector lever from being shifted
from the P position to other positions.
If the shift-lock cannot be released by the normal operation, it ...
Intermediate Shaft Removal/Installation
WARNING:
The steering column (EPS motor) temperature increases directly after continuous
turning of the steering mechanism which could cause burns if it is touched.
Before performing any servicing, verify that the steering column has cooled
off.
1. Rotate the steering wheel un ...
Rear Mount Camera Removal/Installation
CAUTION:
The audio unit communicates with the rear mount camera and records the presence/non-presence
of the rear mount camera when the ignition is switched to ACC or ON (engine
off or on) after connecting the negative battery cable.
If the commander switch is installed wit ...