Mazda CX-5 Service & Repair Manual: Clutch Pedal Removal/Installation [C66 M R]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Manual / Clutch Pedal Removal/Installation [C66 M R]

CAUTION:

Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.

Removal

1. Disconnect the negative battery cable..

2. Remove the air cleaner component. (ex: air cleaner, air hose).

3. Remove the battery component. (ex: battery, battery tray and PCM component).

4. Remove the clutch pedal position switch..

5. Remove the starter interlock switch..

6. Remove the joint cover..

7. Disconnect the steering shaft from steering gear..

8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..

9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..

10. Remove in the order indicated in the table.

1	Nut
2	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)
3	Clutch pedal
4	Pedal pad

Installation

1. Install in the order indicated in the table.

1	Pedal pad
2	Clutch pedal
3	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)
4	Nut

2. Connect the clutch reserve hose to clutch master cylinder..

3. Connect the clutch pipe and hose No.1 to clutch master cylinder..

4. Connect the steering shaft..

5. Install the joint cover..

6. Bleed the air from the clutch system..

7. Inspect the clutch pedal..

8. Install a new starter interlock switch..

9. Install a new clutch pedal position switch..

10. Install the battery component. (ex: battery, battery tray and PCM component).

11. Install the air cleaner component. (ex: air cleaner, air hose).

12. Connect the negative battery cable..

13. Fully depress the clutch pedal, and verify that the engine starts.

Clutch Pedal Position Switch Removal/Installation [C66 M R]

1. Disconnect the negative battery cable.. 2. Disconnect the clutch pedal position switch connector. 3. Rotate the clutch pedal position switch 45° counterclockwise. 4. Remove the clutch pe ...

Clutch Pipe And Hose Removal/Installation [C66 M R]

CAUTION: Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with ...

Other materials:

Tcs/DSC Indicator Light
Purpose/Function The TCS/DSC indicator light, built into the instrument cluster, informs the driver of the following vehicle conditions. TCS is operating. (Drive wheel is slipping.) DSC is operating. (Vehicle side-slip condition.) Roll over mitigation (RO ...

Room Light Control System
Outline The room light control system changes the illumination condition and illumination level of the interior lights (door position) according to whether the doors are opened/closed and locked/unlocked. The room light control system is controlled by the rear body control modul ...

Up Switch Inspection [Fw6 A EL, Fw6 Ax EL]
Continuity Inspection NOTE: The up switch is built into the selector lever component. 1. Disconnect the negative battery cable.. 2. Remove the front console.. 3. Disconnect the selector lever component connector. 4. Verify that the continuity between selector lever component ...