Mazda CX-5 Service & Repair Manual: Clutch Pedal Removal/Installation [C66 M R]
CAUTION:
-
Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.
-
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.
Removal
1. Disconnect the negative battery cable..
2. Remove the air cleaner component. (ex: air cleaner, air hose).
3. Remove the battery component. (ex: battery, battery tray and PCM component).
4. Remove the clutch pedal position switch..
5. Remove the starter interlock switch..
6. Remove the joint cover..
7. Disconnect the steering shaft from steering gear..
8. Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage..
9. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage..
10. Remove in the order indicated in the table.
|
1 |
Nut |
|
2 |
Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].) |
|
3 |
Clutch pedal |
|
4 |
Pedal pad |
Installation
1. Install in the order indicated in the table.
|
1 |
Pedal pad |
|
2 |
Clutch pedal |
|
3 |
Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].) |
|
4 |
Nut |
2. Connect the clutch reserve hose to clutch master cylinder..
3. Connect the clutch pipe and hose No.1 to clutch master cylinder..
4. Connect the steering shaft..
5. Install the joint cover..
6. Bleed the air from the clutch system..
7. Inspect the clutch pedal..
8. Install a new starter interlock switch..
9. Install a new clutch pedal position switch..
10. Install the battery component. (ex: battery, battery tray and PCM component).
11. Install the air cleaner component. (ex: air cleaner, air hose).
12. Connect the negative battery cable..
13. Fully depress the clutch pedal, and verify that the engine starts.
Clutch Pedal Position Switch Removal/Installation [C66 M R]
1. Disconnect the negative battery cable..
2. Disconnect the clutch pedal position switch connector.
3. Rotate the clutch pedal position switch 45° counterclockwise.
4. Remove the clutch pe ...
Clutch Pipe And Hose Removal/Installation [C66 M R]
CAUTION:
Do not allow clutch fluid to get on a painted surface. Clutch fluid contains
properties which can dissolve the paint. If clutch fluid gets on a painted surface,
wash it off with ...
Other materials:
Rear Map Light
Purpose
The rear map lights shine light at the center of the vehicle interior.
Function
The rear map lights illuminate when the interior light switch is in the ON
position or the map light switch is turned on.
The rear map lights illuminate according to the lock condit ...
Rear Seat Removal/Installation
CAUTION:
When removing or putting in the rear seat, contact with the surrounding areas
of the vehicle could cause scratches and damage. When removing or putting in
the rear seat, always use two or more persons to perform the work and be careful
not to scratch or damage the rear seat ...
Engine Coolant Temperature (ECT) Sensor Removal/Installation
WARNING:
When the engine is hot, it can badly burn. Turn off the engine and wait until
it is cool before removing the ECT sensor.
ECT Sensor No.1
1. Disconnect the negative battery cable..
2. Remove the plug hole plate..
3. Drain the engine coolant..
4. Pull out the evaporati ...
