Mazda CX-5 Service & Repair Manual: Center Pillar Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Insert the end of the inner center pillar locations indicated by (A) shown in the figure, between the inner side sill and side sill reinforcement.
5. Cut and join the area locations indicated by (B) shown in the figure.
6. Plug weld the 3 locations indicated by (C) shown in the figure.
7. Plug weld the 18 locations indicated by (D) shown in the figure, then install the center pillar inner reinforcement to the center pillar reinforcement.
8. Plug weld the 34 locations indicated by (E) shown in the figure, then install the center pillar reinforcement.
9. Cut and join the area locations indicated by (F) shown in the figure.
10. Plug weld the 88 locations indicated by (G) shown in the figure, then install the cabin side outer frame (outer center pillar).
Cabin Side Frame Straight Line Dimensions [Dimensions]
Point symbol
Designation
Hole diameter or bolt or nut size mm {in}
A
Front side frame outer datum hole
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Center Pillar Removal [Panel Replacement]
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Removal Procedure
CAUTION:
Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
Avoid cutting with a bl ...
Other materials:
Brake Pedal Removal/Installation
CAUTION:
The clearance between the brake switch and the brake pedal is automatically
adjusted to the correct amount when the brake switch is inserted into the installation
hole on the brake pedal and rotated to fix in place. If the brake switch is
not properly installed, the clearan ...
Clutch Master Cylinder Removal/Installation [C66 M R]
CAUTION:
Secure the steering wheel using tape or a cable to prevent the steering shaft
from rotating after disconnecting the steering shaft. If the steering wheel
rotates after the steering shaft and the steering gear and linkage are disconnected,
the internal parts of the clock spr ...
Positive Crankcase Ventilation (PCV) Valve Inspection
Airflow Inspection
1. Disconnect the section (A) of ventilation hose shown in the figure.
2. Start the engine and verify that vacuum is applied to the end of the disconnected
ventilation hose while the engine is idling.
If vacuum is not applied to the ventilation hose, perform the p ...
