Mazda CX-5 Service & Repair Manual: Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
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When grinding 6 locations indicated by (B) shown in the figure and the front side frame is damaged, there is a possibility that attachment of a bracket may become difficulty. When grinding 6 locations indicated by (B) shown in the figure, the amount removed will affect the quality of the installation.
3. Grind the 2 locations indicated by (C) shown in the figure.
4. Drill the 2 locations indicated by (D) shown in the figure, then remove the half portion above the bumper bracket.
5. Drill the 3 locations indicated by (E) shown in the figure.
6. Grind the 1 location indicated by (F) shown in the figure.
7. Drill the 4 locations indicated by (G) shown in the figure.
8. Remove the half portion below the bumper bracket.
Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the plug welding 6 locations ...
Bumper Slider Removal/Installation
Front Bumper Slider
1. Disconnect the negative battery cable..
2. Remove the seal board upper..
3. Remove the front bumper..
4. Remove bolts A.
5. Pull the front bumper slider in the dire ...
Other materials:
Fuel Pump Control Module Inspection
1. Perform the KOEO self-test..
2. Verify that a fuel pump control module related DTC is detected..
If DTCs are detected, repair the malfunctioning part according to the applicable
DTC troubleshooting..
If a DTC is not detected, go to the next step.
3. Inspect the followin ...
Front Bumper Reinforcement Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Seal board upper.
b. Front bumper.
c. Front combination light.
d. Set plate.
e. Energy-absorbing form.
f. Front under cover No.1.
g. Bumper stiffener lower.
3. Support the shroud panel using a jack.
CAUT ...
Air Intake Actuator [Full Auto Air Conditioner]
Purpose
The air intake actuator moves the air intake door in the blower unit to switch
the air intake port.
Function
The air intake actuator drives the motor based on the signal from the climate
control unit and moves the air intake door to the FRESH or REC position.
...
