Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Bumper Bracket Installation [Panel Replacement]

Symbol Mark

Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 6 locations indicated by (A) shown in the figure.

5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.

NOTE:

A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.

6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.

Body Panel

Outline The multi-load path and triple H-shaped structure of distributing the power absorbed at the collision were used for the body shell. A ring structure has been adopted for the ...

Bumper Bracket Removal [Panel Replacement]

Symbol Mark Removal Procedure 1. Rough cut area locations indicated by (A). 2. Grind the 6 locations indicated by (B) shown in the figure. CAUTION: When grinding 6 locations indi ...

Other materials:

Floor Side Panel Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 35 locations indicated by (A) shown in the figure, then remove the floor side panel No.1. 2. Drill the 5 locations indicated by (B) shown in the figure. 3. Drill the 4 locations indicated by (C) from rear wheel housing shown in the figure. ...

R 3 5 Brake [Fw6 A EL, Fw6 Ax EL]
Purpose/Function The R-3-5 brake operates in 3GR, 5GR and in reverse to lock the reduction internal gear against rotation. Construction The R-3-5 brake consists of the following parts shown in the figure. The driven plate of the R-3-5 brake does not rotate be ...

Brake Pedal
Purpose/Function An intrusion-minimizing brake pedal has been adopted to the brake pedal to provide for a measure of safety in the event of an accident. The intrusion-minimizing brake pedal mechanism reduces impact to the lower extremities of the driver by minimizing the amount ...