Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
Liftgate
WARNING
Never allow a person to ride in the luggage compartment:
Allowing a person to ride in the luggage compartment is dangerous.
The person in the luggage compartment could be seriously injured or killed during
sudden braking or a collision.
Do not drive with the liftgate open:
Exhaust gas ...
Liftgate Hinge Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Rear scuff plate.
b. Trunk end trim.
c. Trunk side trim.
d. C-pillar trim.
e. D-pillar trim.
f. Liftgate.
3. Remove fasteners.
4. While partially peeling back the rear part of the headliner, remove nut ...
One Way Clutch [Fw6 A EL, Fw6 Ax EL]
Purpose/Function
The one-way clutch operates in 1GR and suppresses the counterclockwise rotation
of the front internal gear (as viewed from torque converter side).
Construction
The one-way clutch consists of a mechanical diode-type one-way clutch, inner
plate, and outer pla ...