Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
License Plate Light Bulb Removal/Installation
1. Disconnect the negative battery cable..
2. Insert a tape-wrapped flathead screwdriver into the clearance between the
lens and license plate light shown in the figure.
3. Move the flathead screwdriver in the direction of the arrow shown in the figure,
pull out the lens from the license ...
Front Beltline Molding Removal/Installation
CAUTION:
Affix protective tape to the position shown in the figure.
1. Fully open the front door glass.
2. Insert a tape-wrapped flathead screwdriver and then detach clips A in the
direction of arrow (1) shown in the figure.
3. Pull up the front side of front beltline molding ...
Liftgate Removal/Installation
WARNING:
Removing the stay damper, liftgate hinge securing bolt, or liftgate without
supporting the liftgate may cause the liftgate to fall off and injure you. When
removing the stay damper, liftgate hinge, or liftgate, always use two persons
to perform the work.
1. Disconnect ...
