Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
Steering Gear And Linkage
Purpose/ Function
The rotational movement input from the intermediate shaft is converted to
a linear movement in the horizontal direction of the steering rack by the rack
and pinion mechanism, and then transmitted to the tires and wheels.
Construction
A size and weight-redu ...
Discharge Headlight Control Module
Purpose
Converts DC voltage from the battery to AC voltage and outputs the stabilized
voltage to the discharge headlight.
Function
The discharge headlight control module controls the voltage from the battery
to illuminate the discharge headlight.
The discharge headl ...
Lighting Systems
Outline
Front combination lights have been adopted with parts related to the front
exterior lights grouped and housed together.
The following systems have been adopted to the headlights.
Discharge headlight system (with discharge headlight system)
Auto light ...
