Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / General / Bumper Bracket Installation [Panel Replacement]

Symbol Mark

Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 6 locations indicated by (A) shown in the figure.

5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.

NOTE:

A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.

6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.

Body Panel

Outline The multi-load path and triple H-shaped structure of distributing the power absorbed at the collision were used for the body shell. A ring structure has been adopted for the ...

Bumper Bracket Removal [Panel Replacement]

Symbol Mark Removal Procedure 1. Rough cut area locations indicated by (A). 2. Grind the 6 locations indicated by (B) shown in the figure. CAUTION: When grinding 6 locations indi ...

Other materials:

Tie Rod End Replacement
1. Remove the snap pin. 2. Loosen the tie-rod end locknut. 3. Detach the tie-rod end from the steering knuckle using the SST. 4. Remove the tie-rod end locknut. 5. Place alignment marks as shown in the figure for proper installation. 6. Remove the tie-rod end. 7. Align th ...

Replace Electrical Battery
If the buttons on the transmitter are inoperable and the operation indicator light does not flash, the battery may be dead. Replace with a new battery before the transmitter becomes unusable. CAUTION ● Make sure the battery is installed correctly. Battery leakage could occur if it is no ...

Filament Repair
1. Clean the filament using isopropyl alcohol. 2. Attach tape to both sides of the filament. 3. Using a small brush or marking pen, apply silver paint. 4. After 2—3 min, carefully remove the tape without damaging the applied area. CAUTION: Do not operate the rear window defro ...