Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
Slide Motor Inspection
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual before handling the front seat (side air bag integrated)..
CAUTION:
When performing the pro ...
Rear ABS Wheel Speed Sensor Removal/Installation
1. Remove the trunk board..
2. Remove the trunk end trim..
3. Remove the rear scuff plate..
4. Remove the trunk side trim..
5. Disconnect the rear ABS wheel-speed sensor connector.
6. Press the rear ABS wheel-speed sensor tabs and press out the sensor toward
the outside of the vehicl ...
Front Door Trim Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the inner garnish..
3. Insert a tape-wrapped flathead screwdriver in the position indicated by the
arrow (1) in the figure and remove the inner handle cover while detach tabs A, pin
B.
4. Remove the screw C.
5. Remove the cover ...
