Mazda CX-5 Service & Repair Manual: Bumper Bracket Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding 6 locations indicated by (A) and 3 locations indicated by (C) shown in the figure, before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 6 locations indicated by (A) shown in the figure.
5. Continuos weld the 9 locations indicated by (B) shown in the figure from the front wheel housing and engine room.
NOTE:
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A flange part is fixed by a hand vise, and where a welded area is press-fitted, welding is performed so that a clearance does not open in the part welded.
6. Plug weld the 3 locations indicated by (C) shown in the figure, then install the bumper bracket.
Body Panel
Outline
The multi-load path and triple H-shaped structure of distributing the power
absorbed at the collision were used for the body shell.
A ring structure has been adopted for the ...
Bumper Bracket Removal [Panel Replacement]
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Removal Procedure
1. Rough cut area locations indicated by (A).
2. Grind the 6 locations indicated by (B) shown in the figure.
CAUTION:
When grinding 6 locations indi ...
Other materials:
Cargo Compartment Light Bulb Removal/Installation
1. Disconnect the negative battery cable..
CAUTION:
Always disconnect the negative battery cable before performing the cargo
compartment light bulb removal. Otherwise, the circuit may be shorted resulting
in damage to the related parts such as the rear body control module (RBCM).
...
Crash Zone Sensor Removal/Installation [Standard Deployment Control System]
WARNING:
Handling the crash zone sensor improperly can accidentally deploy the air
bags and pre-tensioner seat belts, which may seriously injure you. Read the
air bag system service warnings and cautions before handling the crash zone
sensor..
1. Switch the ignition to off.
...
Igniter Removal/Installation
WARNING:
Incorrect servicing of the discharge headlights could result in electrical
shock. Before servicing the discharge headlights, always refer to the service
warnings..
Igniter (LH)
1. Disconnect the negative battery cable..
2. Remove the air cleaner cover..
3. Remove th ...
