Chevrolet Spark manuals

Mazda CX-5 Service & Repair Manual: Automatic Transaxle Removal/Installation [Fw6 Ax EL]

Mazda CX-5 Service & Repair Manual / Drivetrain / Transmission/Transaxle / Automatic / Automatic Transaxle Removal/Installation [Fw6 Ax EL]

CAUTION:

Removal

1. Disconnect the negative battery cable..

2. Remove the air cleaner and air hose as a single unit..

3. Remove the battery tray and PCM component..

4. Disconnect the wiring harness clip from the transaxle.


5. Remove the splash shield..

6. Disconnect the control valve body connector.

CAUTION:


7. Remove the bracket from the transaxle.


8. Disconnect the ground cable.


9. Disconnect the selector cable from the transaxle.


10. Remove the selector cable bracket.


11. Remove the joint cover..

12. Disconnect the intermediate shaft from the steering gear and linkage..

13. Remove the front tires..

14. Remove the front under cover No.2..

15. Remove the front under cover No.1..

16. Drain the ATF..

17. Disconnect the oil cooler from the transaxle with the hose connected. (Except Automatic Transaxle Replacement).

18. Disconnect the water hose from the oil cooler. (Automatic Transaxle Replacement).

19. Remove the starter..

20. Remove the blind cover.


21. Hold the crankshaft pulley to prevent drive plate from rotating.


22. Remove the torque converter nuts from the starter installation hole.


23. Disconnect the front ABS wheel-speed sensors from the steering knuckles..

24. Disconnect the clips securing the brake hose from the front shock absorbers..

25. Disconnect the tie-rod end ball joints from the steering knuckles..

26. Disconnect the front lower arms from the steering knuckles..

27. Disconnect the front stabilizer control links from the front stabilizer..

28. Disconnect the front drive shaft (LH) from the transaxle..

29. Remove the front drive shaft (RH) from the transfer..

30. Remove the propeller shaft..

31. Remove the bracket plate..


32. Remove the front crossmember component and No.1 engine mount rubber as a single unit..

33. Remove the exhaust manifold (WU-TWC)..

34. Remove the transfer..

35. Remove the bracket.


36. Remove the No.1 engine mounting bracket.


37. Install the SST

using the following procedures.


CAUTION:

a. Install one front foot No.2 to each of the left and right front shafts of the SST

.

b. Remove the windshield wiper arm and blade..

c. Remove the cowl grille..

d. Remove the cowl panel..

e. Protect the positions shown in the area using tape.


f. To enable to install the SST

, disconnect the clip shown in the figure and set the wiring harness aside.


g. Install the SST

using part number 99794 1025

or an M10—1.25

, length

25 mm {0.98 in}

bolt as shown in the figure.


Engine rear side


h. As shown in the figure, set the rear shafts of the SST

to the left and right shock absorber nuts


i. As shown in the figure, set the front shafts of the SST

to the left and right bolts.


j. When assembling the SST

(49 L017 5A0), disconnect the fuel hose from the clip shown in the figure to prevent interference between the fuel hose and SST

.


k. Install the SST (49 L017 5A0)

to the SST (49 C017 5A0)

as shown in the figure.


l. Install the SST

(49 L017 5A0) to the SST

(49 UN30 3050) with the hook of the SST

(49 L017 5A0) facing outward.


m. Adjust the height of the left and right side bars so that they are leveled, then tighten each part of the SST

.

n. Apply tension to the chain to secure the engine.

38. Remove in the order shown in the figure.

WARNING:

CAUTION:



1

Transaxle mounting bolts (upper side)

2

No.4 engine mount bracket

(See No.4 engine mount bracket removal note.)

3

Transaxle mounting bolts (lower side)

(See No.4 engine mount bracket removal note.)

4

Transaxle

(See No.4 engine mount bracket removal note.)

(See Transaxle mounting bolt removal note.)


No.4 engine mount bracket removal note

CAUTION:

1. Place alignment marks on the locations shown in the figure so that they can be assembled to the same positions as before removal.


NOTE:

2. Remove the No.4 engine mount bracket.

Transaxle mounting bolt removal note

WARNING:

1. Adjust the SST

and lean the engine toward the transaxle.


2. Support the transaxle on a jack.


3. Remove the transaxle mounting bolts (lower side).

4. Remove the transaxle.

Installation

CAUTION:

1. Verify that the torque converter stud bolts are inserted into the drive plate bolt holes from the starter installation hole.


2. Install the transaxle mounting bolts.


3. Tighten the stud bolts for the transaxle.


4. Install the No.4 engine mount bracket to No.4 engine mount rubber, and temporarily tighten the installation bolt.


5. Pull up the transaxle using the SSTs

, pass the transaxle stud bolts through the No.4 engine mount bracket, and temporarily tighten the No.4 engine mount installation nuts.


6. Install the No.1 engine mounting bracket.


7. Install the bracket.


8. Install the transfer..

9. Install the exhaust manifold (WU-TWC)..

10. Install the front crossmember component and No.1 engine mount rubber as a single unit..

11. Temporarily install the No.1 engine mount rubber and bracket plate.


12. Align the alignment marks on the No.4 engine mount bracket and nuts, and temporarily tighten the nuts shown in the figure.


13. Tighten the No.4 engine mount bracket installation nuts and bolt in the order shown in the figure.



No.

Tightening torque

1, 2, 3

92—116 N·m {9.4—11 kgf·m, 69—85 ft·lbf}

4

81—99 N·m {8.3—10 kgf·m, 60—73 ft·lbf}


14. Install the propeller shaft..

15. Remove the SST (49 C017 5A0)

.

16. Tighten the No.1 engine mount rubber and bracket plate installation bolts.



No.

Tightening torque

1

140—163 N·m {15—16 kgf·m, 104—120 ft·lbf}

2

55—69 N·m {5.7—7.0 kgf·m, 41—50 ft·lbf}

3

130—164 N·m {14—16 kgf·m, 96—120 ft·lbf}


17. Fix the crankshaft pulley to lock the torque converter against rotation.


CAUTION:

18. Tighten the torque converter installation nut.


19. Install the blind cover.


20. Install the starter..

21. Install the front drive shaft (RH) to the transfer..

22. Install the front drive shaft (LH) to the transaxle..

23. Install the front stabilizer control links to the front stabilizer..

24. Install the front lower arms to the steering knuckles..

25. Install the tie-rod end ball joints to the steering knuckles..

26. Install the clips securing the brake hose to the front shock absorbers..

27. Install the front ABS wheel-speed sensors to the steering knuckles..

28. Connect the water hose to the oil cooler. (Automatic Transaxle Replacement).

29. Install the oil cooler to the transaxle with the hose connected. (Except Automatic Transaxle Replacement).

30. Install the

front under cover No.1..

31. Install the

front under cover No.2..

32. Install the front tires..

33. Install the intermediate shaft to the steering gear and linkage..

34. Install the joint cover..

35. Install the selector cable bracket.


36. Connect the selector cable to the transaxle.


37. Install the ground cable.


38. Install the bracket to the transaxle.


39. Connect the control valve body connector.

CAUTION:


40. Install the

splash shield..

41. Connect the wiring harness to the transaxle.


42. Install the battery tray and PCM component..

43. Install the air cleaner and air hose as a single unit..

44. Connect the negative battery cable..

45. Add the ATF..

46. Perform the “Mechanical System Test”..

Automatic Transaxle Removal/Installation [Fw6 A EL]
CAUTION: Performing the following procedures without first removing the front ABS wheel-speed sensor may possibly cause an open circuit in the harness if it is pulled by mistake. Before ...

Automatic Transaxle Shift Mechanism Removal/Installation
Selector Lever Removal/Installation 1. Disconnect the negative battery cable.. 2. Remove the front console.. 3. Disconnect the selector lever component connector. 4. Remove the selector cab ...

Other materials:

Oil Pressure Inspection
WARNING: Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled. A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, causing death or serious injury. Never work ...

Engine Coolant
Inspecting Coolant Level WARNING Do not use a match or live flame in the engine compartment. DO NOT ADD COOLANT WHEN THE ENGINE IS HOT: A hot engine is dangerous. If the engine has been running, parts of the engine compartment can become very hot. You could be burned. Carefully inspect the e ...

Front Door Latch And Lock Actuator Removal/Installation
1. Perform the front door glass preparation.. 2. Disconnect the negative battery cable.. 3. Remove the following parts: a. Inner garnish. b. Front door trim. c. Inner handle. d. Front door glass. e. Front door module panel. f. Front door key cylinder. 4. Remove the door lock knob c ...

© 2016-2019 Copyright www.mcx5.org