Mazda CX-5 Service & Repair Manual: Shroud Panel Removal/Installation
CAUTION:
-
Since the servicing is performed with the hood open, secure the hood using a piece of wood to prevent it from falling.
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Seal board upper.
b. Front bumper.
c. Front combination light.
d. Shroud upper member.
e. Set plate.
f. Energy-absorbing form.
g. Front under cover No.1.
h. Bumper stiffener lower.
3. Support the shroud panel using a jack.
CAUTION:
-
Because the shroud panel is installed to the bumper reinforcement, support the shroud panel using a jack before removing the bumper reinforcement so as not to apply excessive force to the shroud panel.
4. Remove the following parts:
a. Front bumper reinforcement.
b. Seal plate.
c. Hood latch.
d. Crash zone sensor.
e. Ambient temperature sensor.
f. Horn.
g. Air cleaner cover.
5. Remove clips A.
6. Remove the hood stay from the shroud panel, wrap the hood stay with protective tape, and install it as shown in the figure to support the hood.
7. Pull up the radiator in the direction of the arrow (1) shown in the figure.
CAUTION:
-
Removing the shroud panel without supporting it could cause the shroud panel to fall and cause serious injury. Always perform the procedure with at least another person to prevent the shroud panel from falling.
8. Pull down the shroud panel in the direction of the arrow (2) shown in the figure, then remove it from the radiator mount guide.
9. Remove the shroud panel in the direction of the arrow (3) shown in the figure.
CAUTION:
-
Support the lower surface of the radiator with a jack to prevent the radiator from falling off after the shroud panel is removed.
10. Install in the reverse order of removal.
11. Perform the headlight aiming procedure..
Radiator
Purpose, Function
The radiator disperses the engine coolant heat flowing internally by receiving
against the vehicle while it is driven or air flow produced by the cooling fan.
Constru ...
Shroud Side Member Installation [Panel Replacement]
Symbol Mark
Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform
with standard dimensions.
2. Drill holes for the plug welding before inst ...
Other materials:
Expansion Valve
Purpose
The expansion valve atomizes liquid refrigerant to facilitate cooling of
the evaporator.
Function
The expansion valve reduces the pressure of liquid refrigerant rapidly to
facilitate vaporization of the atomized refrigerant at the evaporator, and adjusts
the refr ...
Turning the Engine Off
WARNING
Do not stop the engine while the vehicle is moving:
Stopping the engine while the vehicle is moving for any reason other than in
an emergency is dangerous.
Stopping the engine while the vehicle is moving will result in reduced braking
ability due to the loss of power braking, which co ...
Windshield Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
CAUTION:
If a door is opened or closed when all the window glass is closed, the resulting
change in air pressure could cause the sealant to crack preventing the ...
