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Mazda CX-5 Service & Repair Manual: Quarter Window Glass Installation

Mazda CX-5 Service & Repair Manual / Body / Glass & Windows / Quarter Window Glass Installation

WARNING:

CAUTION:

1. Remove sealant along the perimeter of the glass using a razor or scraper. (when reusing the glass)

2. Clean and degrease the ceramic part along the perimeter of the glass.

3. Inspect the glass for cracks. If it is cracked, chamfer it using sandpaper.

4. If the glass is reused, attach pins and fastener to the glass as shown in the figure.


NOTE:

5. Apply glass primer along the hollowed marks in the ceramic coating on the new glass, along the sealant tracks on the reused glass, then allow it to dry for approx. 30 min.

CAUTION:

NOTE:


6. Cut away the old sealant using a razor or scraper so that 1—2 mm {0.04—0.07 in}

thickness of sealant remains along the perimeter of the frame.

7. If the sealant has come off completely in any one place, apply some primer after degreasing, and allow it approx. 30 min

to dry. Then apply 2 mm {0.07 in}

thickness of new sealant.

8. Clean and degrease the bonding surface along the perimeter of the body.

9. Apply body primer on the body as shown in the figure, then allow it to dry for approx. 30 min.

CAUTION:


10. After the primer has dried, apply 11 mm {0.43 in}

in thickness, 5 mm {0.20 in}

in width of sealant using a sealant gun. Where it is not applied properly, correctly apply it using a spatula.


11. Insert the positioning pins to the body and install the quarter window glass.

12. Verify that the gap at the upper and side parts of the glass is within the specification shown in the figure, then press along the perimeter of the glass.


13. Install the following parts:

a. C-pillar trim.

b. D-pillar trim.

c. Trunk side trim.

d. Rear scuff plate.

e. Trunk end trim.

f. Trunk board.

14. Connect the negative battery cable..

15. Allow the sealant to harden completely. Sealant hardening time: 24 h

Power Window System Preliminary Inspection [Power Window System]
Manual Open/Close Function Inspection STEP INSPECTION ACTION 1 Switch the ignition ON (engine off or on). ...

Quarter Window Glass Removal
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Trunk board. b. Trunk end trim. c. Rear scuff plate. d. Trunk side trim. e. D-pillar trim. f. C-pillar trim. ...

Other materials:

Seat
Outline Front seat A manual seat or power seat has been adopted on the driver's seat. A seat warmer system has been adopted on the front seats. (with seat warmer system) A manual seat has been adopted on the front passenger's seat. A side air bag module is ...

Outer Mirror Glass Installation
1. Connect the mirror heater connectors. (with heated outer mirror) 2. Connect the blind spot monitoring (BSM) warning indicator light connector (with blind spot monitoring system). NOTE: Lightly pull the blind spot monitoring (BSM) warning indicator light connector and verify t ...

Rear Washer Hose Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the front over fender.. 3. Remove the mudguard (RH).. 4. Disconnect the rear washer hose A from the washer motor. 5. Remove the rear washer hose A from the washer tank hook. 6. Remove the rear washer hose A from clips A and B. 7. Disco ...

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