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Mazda CX-5 Service & Repair Manual: Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

Mazda CX-5 Service & Repair Manual / HVAC / A/C / Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

1. Disassemble in the order indicated in the table.



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


2. Assemble in the reverse order of disassembly.

3. Adjust the magnetic clutch clearance..

Bolt Removal/Installation Note

1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

CAUTION:

a. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground.


b. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.


c. Hold the drive belt in place with pliers.

d. Remove/installation the bolt.

2. When installing a new A/C compressor body, replace the recommended bolt.

Snap Ring Removal/Installation Note

1. Remove/install the snap ring using a snap ring pliers.


Shim Installation Note

1. First, insert the 1mm (0.039 in)

thick shim into the shaft.


Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]
1. Disassemble in the order indicated in the table. 1 Bolt (See Bolt Removal/Installation Note.) 2 Pressure plate 3 ...

Magnetic Clutch Inspection [Full Auto Air Conditioner]
1. Connect battery to terminal A of magnetic clutch and ground to A/C compressor body. 2. Verify that the magnetic clutch operates. If there is any malfunction, replace the magnetic cl ...

Other materials:

Fuel Gauge Sender Unit Inspection [2 Wd]
NOTE: For the fuel gauge sender unit removal/installation, refer to the fuel pump removal/installation because the fuel gauge sender unit is integrated with the fuel pump.. 1. Verify that the resistance at fuel gauge sender unit terminals D and C is as indicated in the table ac ...

Quick Release Connector (Emission System) Removal/Installation
Quick Release Connector Type and Position CAUTION: Verify the type and location, and install/remove properly. U.S.A. and CANADA Except U.S.A. and CANADA Type A Removal CAUTION: Be careful not to damage the evaporative pipe when unlocking the retainer. NOTE: ...

Scheduled Maintenance (U.S.A., Canada, and Puerto Rico)
Follow Schedule 1 if the vehicle is operated mainly where none of the following conditions apply. • Repeated short-distance driving • Driving in dusty conditions • Driving with extended use of brakes • Driving in areas where salt or other corrosive materials are used • Driving on ...

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