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Mazda CX-5 Service & Repair Manual: Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

Mazda CX-5 Service & Repair Manual / HVAC / A/C / Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

1. Disassemble in the order indicated in the table.



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


2. Assemble in the reverse order of disassembly.

3. Adjust the magnetic clutch clearance..

Bolt Removal/Installation Note

1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

CAUTION:

a. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground.


b. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.


c. Hold the drive belt in place with pliers.

d. Remove/installation the bolt.

2. When installing a new A/C compressor body, replace the recommended bolt.

Snap Ring Removal/Installation Note

1. Remove/install the snap ring using a snap ring pliers.


Shim Installation Note

1. First, insert the 1mm (0.039 in)

thick shim into the shaft.


Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]
1. Disassemble in the order indicated in the table. 1 Bolt (See Bolt Removal/Installation Note.) 2 Pressure plate 3 ...

Magnetic Clutch Inspection [Full Auto Air Conditioner]
1. Connect battery to terminal A of magnetic clutch and ground to A/C compressor body. 2. Verify that the magnetic clutch operates. If there is any malfunction, replace the magnetic cl ...

Other materials:

Condenser Removal/Installation
1. Disconnect the negative battery cable.. 2. Discharge the refrigerant.. 3. Remove the front under cover No.1.. 4. Drain the engine coolant.. 5. Remove the following parts: a. Plug hole plate. b. Air cleaner, air hose and fresh air duct component. c. Coolant reserve tank. d. Cooling ...

Mirror Base Installation
1. Cut away all of the original sealant using a razor. WARNING: Using a razor with bare hands can cause injury. Always wear gloves when using a razor. 2. Clean and degrease the ceramic coating on the glass and the base. CAUTION: Keep the area free of dirt and grease, and ...

Pressure Sensor Removal/Installation [Two Step Deployment Control System]
WARNING: Handling the pressure sensor improperly can accidentally operate (deploy) the air bag module, which may seriously injure you. Read the air bag system service warnings and cautions before handling the pressure sensor.. 1. Switch the ignition to off. 2. Disconnect the ne ...

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