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Mazda CX-5 Service & Repair Manual: Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

Mazda CX-5 Service & Repair Manual / HVAC / A/C / Magnetic Clutch Disassembly/Assembly [Manual Air Conditioner]

1. Disassemble in the order indicated in the table.



1

Bolt

(See Bolt Removal/Installation Note.)

2

Pressure plate

3

Shim

(See Shim Installation Note.)

4

Snap ring

(See Snap Ring Removal/Installation Note.)

5

A/C compressor pulley

6

Snap ring

(See Snap Ring Removal/Installation Note.)

7

Stator

8

A/C compressor body


2. Assemble in the reverse order of disassembly.

3. Adjust the magnetic clutch clearance..

Bolt Removal/Installation Note

1. When removing or installing the bolt, lock the A/C compressor pulley against rotation using the following procedure.

CAUTION:

a. Apply battery positive voltage to the magnetic clutch terminal and connect the A/C compressor body to the ground.


b. Wrap the drive belt, which is no longer of use, tightly around the A/C compressor pulley.


c. Hold the drive belt in place with pliers.

d. Remove/installation the bolt.

2. When installing a new A/C compressor body, replace the recommended bolt.

Snap Ring Removal/Installation Note

1. Remove/install the snap ring using a snap ring pliers.


Shim Installation Note

1. First, insert the 1mm (0.039 in)

thick shim into the shaft.


Magnetic Clutch Disassembly/Assembly [Full Auto Air Conditioner]
1. Disassemble in the order indicated in the table. 1 Bolt (See Bolt Removal/Installation Note.) 2 Pressure plate 3 ...

Magnetic Clutch Inspection [Full Auto Air Conditioner]
1. Connect battery to terminal A of magnetic clutch and ground to A/C compressor body. 2. Verify that the magnetic clutch operates. If there is any malfunction, replace the magnetic cl ...

Other materials:

Heater Core Inspection
1. Inspect the heater core for damage, cracks, and water leakage. If there is any malfunction, replace the heater core. 2. Visually inspect the fins for bending. If there is any bending, use the end of a flathead screwdriver to straighten the fins. 3. Visually inspect ...

Condenser Removal/Installation
1. Disconnect the negative battery cable.. 2. Discharge the refrigerant.. 3. Remove the front under cover No.1.. 4. Drain the engine coolant.. 5. Remove the following parts: a. Plug hole plate. b. Air cleaner, air hose and fresh air duct component. c. Coolant reserve tank. d. Cooling ...

Seat Belt Inspection
Belt 1. Verify that the belt is installed properly with no twists or kinks. 2. Verify that there is no damage to the seat belt and no deformation of the metal fittings. If there is any malfunction, replace the seat belt. ELR (Emergency Locking Retractor) Except rear center seat b ...

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