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Mazda CX-5 Service & Repair Manual: Front Side Frame Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Side Frame Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 19 locations shown in the figure, then install the front side frame.


Front Side Frame (Partial Cutting) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension mounting reinforcement and outer frame reinforcement. 2. Rough cut locatio ...

Front Side Frame Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 15 locations indicated by (A) shown in the figure. 2. Drill the 4 locations indicated by (B) shown in the figure. NOTE: When drilling the 4 ...

Other materials:

Hood Adjustment
Height Difference Adjustment 1. Verify that the height difference between the hood and the body is within the specification. Standard clearance a: 2.7—6.9 mm {0.11—0.27 in} b: 4.1—8.0 mm {0.17—0.31 in} 2. Disconnect the negative battery cable.. 3. Remove the ...

Cooling Fan Motor Inspection
Part Inspection 1. Verify that the battery is fully charged.. 2. Disconnect the cooling fan motor connector (2 terminals). 3. Install a tester and battery to the cooling fan motor connector (2 terminals) as shown in the figure. 4. Verify that each cooling fan motors operate smoothly at ...

Engine Disassembly/Assembly
CAUTION: When the transaxle is installed, do not suspend the engine. Otherwise, the SST installation area of the cylinder head may be damaged due to excess weight. Only suspend the engine after separating the engine and transaxle. Applying excessive force (force of 100 N {10.2 ...

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