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Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Pillar Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Rough cut the area location indicated by (A) shown in the figure.

CAUTION:


5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.


6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.


7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.

8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.


9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.


10. Cut and join the area location indicated by (G) shown in the figure.

11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.

NOTE:


12. Cut and join the 2 locations indicated by (J) shown in the figure.

13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).



Front Frame (Rear) Removal [Panel Replacement]
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Front Pillar Removal [Panel Replacement]
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Other materials:

Map Light Inspection
Front Map Light 1. Disconnect the negative battery cable.. 2. Remove the front map light.. 3. Verify that the continuity between the front map light terminals is as indicated in the table. If not as indicated in the table, replace the front map light or front map light bulb ...

Front Door Removal/Installation
WARNING: Removing the front door without supporting it could cause the front door to fall and cause serious injury. Always perform the procedure with at least one other person to prevent the front door from falling. CAUTION: When the front door checker securing bolts are ...

Sunvisor Removal/Installation
1. Disconnect the negative battery cable. (with vanity mirror illumination). 2. Remove the screw A. 3. Rotate the sunvisor in the direction of the arrow. 4. Unhook and remove the sunvisor. 5. Disconnect the vanity mirror illumination connector. (with vanity mirror illumination) 6. Pr ...

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