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Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Pillar Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Rough cut the area location indicated by (A) shown in the figure.

CAUTION:


5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.


6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.


7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.

8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.


9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.


10. Cut and join the area location indicated by (G) shown in the figure.

11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.

NOTE:


12. Cut and join the 2 locations indicated by (J) shown in the figure.

13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).



Front Frame (Rear) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 33 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Front Pillar Removal [Panel Replacement]
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Other materials:

Brake Fluid Pressure Sensor Inspection
1. Switch the ignition to off. 2. Remove the clips. 3. Set the splash shield out of the way. 4. Disconnect the brake pipe from the LF brake hose. 5. Remove the clip. 6. Remove the LF brake hose from the bracket. 7. Detach the brake pipe from the pipe holder. 8. Install the SST ...

Hazard Warning Switch Inspection
1. Disconnect the negative battery cable.. 2. Remove the decoration panel.. 3. Verify that the continuity between the hazard warning switch terminals is as indicated in the table. If the continuity is as indicated in the table, go to the next step. If not as indicated i ...

Keyless Antenna Removal/Installation
With Advanced Keyless Entry System Vehicle interior, front 1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Decoration panel. b. Shift lever knob (MTX). c. Front console box. d. Shift panel. e. Upper panel. f. Rear console. g. Side wall. h. Front conso ...

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