Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]
Symbol Mark
Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Rough cut the area location indicated by (A) shown in the figure.
CAUTION:
-
When the part with the rough cut side sill reinforcement, there is a possibility that vibration may occur. After the rough cut, temporarily attach the lower hinge reinforcement and check that the rough cut area does not interfere with the side sill reinforcement.
5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.
6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.
7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.
8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.
9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.
10. Cut and join the area location indicated by (G) shown in the figure.
11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.
NOTE:
-
When installing the front pillar reinforcement and the front pillar inner reinforcement separately, plug weld the 11 locations indicated by (I) shown in the figure.
12. Cut and join the 2 locations indicated by (J) shown in the figure.
13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).
Front Frame (Rear) Removal [Panel Replacement]
Symbol Mark
Removal Procedure
1. Drill the 33 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Front Pillar Removal [Panel Replacement]
Symbol Mark
Removal Procedure
CAUTION:
Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
Avoid cutting with a bl ...
Other materials:
Keyless Entry System
This system uses the key buttons to remotely lock and unlock the doors and the
liftgate.
The system can start the engine without having to take the key out of your purse
or pocket.
It can also help you signal for attention.
Operating the theft-deterrent system is also possible on theft-deterr ...
Cooling System
Outline
Passing water resistance is reduced by improvement of the engine coolant
passage shape.
Pump efficiency is improved by changing the water pump impeller to the closed
impeller.
Structural View
Flow Chart
Structure
Consists of the followi ...
Hydraulic Pressure Control System Outline [Fw6 A EL, Fw6 Ax EL]
Outline
The hydraulic control mechanism consists of an oil cooler which maintains
the hydraulic pressure at the optimum temperature, a control valve body and
each shift valve which perform adjustment and circuit switching of the hydraulic
pressure based on the control content calcula ...
