Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Rough cut the area location indicated by (A) shown in the figure.
CAUTION:
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When the part with the rough cut side sill reinforcement, there is a possibility that vibration may occur. After the rough cut, temporarily attach the lower hinge reinforcement and check that the rough cut area does not interfere with the side sill reinforcement.
5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.
6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.
7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.
8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.
9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.
10. Cut and join the area location indicated by (G) shown in the figure.
11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.
NOTE:
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When installing the front pillar reinforcement and the front pillar inner reinforcement separately, plug weld the 11 locations indicated by (I) shown in the figure.
12. Cut and join the 2 locations indicated by (J) shown in the figure.
13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).
Front Frame (Rear) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 33 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Front Pillar Removal [Panel Replacement]
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Removal Procedure
CAUTION:
Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
Avoid cutting with a bl ...
Other materials:
Gear Position Indicator [Fw6 A EL, Fw6 Ax EL]
Purpose/Function
The gear position indicator illuminates while under manual shift control
and displays the gear number while driving.
Construction
The gear position indicator is built into the instrument cluster.
Operation
The TCM sends a gear position indic ...
Mirror Base Removal
1. Disconnect the negative battery cable..
2. Remove the rearview mirror. (without auto-dimming mirror).
3. Remove the auto-dimming mirror. (with auto-dimming mirror).
4. Wind each end of a wire around a bar.
WARNING:
Using the piano wire with bare hands can cause injury. Always ...
Limitations to SRS Air Bag
In severe collisions such as those described previously in “SRS Air Bag Deployment
Criteria”, the applicable SRS air bag equipment will deploy. However, in some accidents,
the equipment may not deploy depending on the type of collision and its severity.
Limitations to front/near front colli ...
