Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Rough cut the area location indicated by (A) shown in the figure.
CAUTION:
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When the part with the rough cut side sill reinforcement, there is a possibility that vibration may occur. After the rough cut, temporarily attach the lower hinge reinforcement and check that the rough cut area does not interfere with the side sill reinforcement.
5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.
6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.
7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.
8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.
9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.
10. Cut and join the area location indicated by (G) shown in the figure.
11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.
NOTE:
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When installing the front pillar reinforcement and the front pillar inner reinforcement separately, plug weld the 11 locations indicated by (I) shown in the figure.
12. Cut and join the 2 locations indicated by (J) shown in the figure.
13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).
Front Frame (Rear) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 33 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Front Pillar Removal [Panel Replacement]
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Removal Procedure
CAUTION:
Remove the curtain air bag module to prevent damage before servicing.
Front-side
Rear-side
CAUTION:
Avoid cutting with a bl ...
Other materials:
Hood Removal/Installation
WARNING:
Removing the hood without supporting it could cause the hood to fall and
cause serious injury. Always perform the procedure with at least another person
to prevent the hood from falling.
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Fro ...
Oil Control Valve (OCV) [Skyactiv G 2.0]
Purpose, Function
The OCV switches the oil passage to the hydraulic variable valve timing actuator
to control the opening/closing period of the exhaust valve.
Construction
The OCV is installed to the exhaust camshaft cap (No.1).
The OCV consists of a spool valve wh ...
Floor Under Cover Removal/Installation
1. Lift up the vehicle.
2. Remove bolts A.
3. Remove fasteners B.
4. Remove the floor under cover No.1.
5. Remove nuts C.
6. Remove fasteners D.
7. Remove bolts E.
8. Remove the floor under cover No.2.
9. Remove bolts F.
10. Remove the fastener G.
11. Remove the floor ...