Chevrolet Spark manuals

Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Pillar Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Rough cut the area location indicated by (A) shown in the figure.

CAUTION:


5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.


6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.


7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.

8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.


9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.


10. Cut and join the area location indicated by (G) shown in the figure.

11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.

NOTE:


12. Cut and join the 2 locations indicated by (J) shown in the figure.

13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).



Front Frame (Rear) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 33 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Front Pillar Removal [Panel Replacement]
Symbol Mark Removal Procedure CAUTION: Remove the curtain air bag module to prevent damage before servicing. Front-side Rear-side CAUTION: Avoid cutting with a bl ...

Other materials:

Door Lock Switch Removal/Installation
Driver's Side NOTE: The driver's side door lock switch cannot be removed as a single unit because it is built into the power window main switch. If the driver's side door lock switch is replaced, replace the power window main switch.. Passenger's Side 1. Disconn ...

Bumper Stiffener Lower Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Seal board upper. b. Front bumper. c. Seal plate. d. Front under cover No.1. 3. Remove bolts A. 4. Pull the bumper stiffener lower in the direction of the arrow (1), (2) shown in the figure, detach hooks ...

Switch Panel Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the car-navigation unit. (with car-navigation system). 3. Insert your hand from the lower side of the lower panel (without car-navigation system) or the area where the car-navigation unit was installed (with car-navigation system), press t ...

© 2016-2025 Copyright www.mcx5.org