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Mazda CX-5 Service & Repair Manual: Front Pillar Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Pillar Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Rough cut the area location indicated by (A) shown in the figure.

CAUTION:


5. Cut and join the area location indicated by (B) shown in the figure, then install the inner front pillar.


6. Plug weld the 20 locations indicated by (C) shown in the figure, then install the inner hinge pillar.


7. Plug weld the 4 locations indicated by (D) from the inside shown in the figure.

8. Plug weld the 11 locations indicated by (E) shown in the figure, then install the lower hinge reinforcement.


9. Plug weld the 9 locations indicated by (F) shown in the figure, then install the upper hinge reinforcement.


10. Cut and join the area location indicated by (G) shown in the figure.

11. Plug weld the 7 locations indicated by (H) shown in the figure, then install the front pillar reinforcement and front pillar inner reinforcement as a single unit.

NOTE:


12. Cut and join the 2 locations indicated by (J) shown in the figure.

13. Plug weld the 86 locations indicated by (K) shown in the figure, then install the cabin side outer frame (outer front pillar outer).



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Other materials:

Seat Precaution
WARNING Make sure the adjustable components of a seat are locked in place: Adjustable seats and seatbacks that are not securely locked are dangerous. In a sudden stop or collision, the seat or seatback could move, causing injury. Make sure the adjustable components of the seat are locked in pl ...

Front Door Latch Switch
Purpose, Function Switches on/off in conjunction with the latch lever rotation, and detects the front door open/closed condition by the voltage which is changed by the rear body control module (RBCM). Construction The switch is turned on/off by the rotation of the latch lev ...

Power Window System
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