Purpose
The expansion valve atomizes liquid refrigerant to facilitate cooling of the evaporator.
Function
The expansion valve reduces the pressure of liquid refrigerant rapidly to facilitate vaporization of the atomized refrigerant at the evaporator, and adjusts the refrigerant amount sent into the evaporator.
Construction
The expansion valve consists of the following parts:
Diaphragm
Temperature sensor
Shaft
Expansion valve body
Ball valve
Spring

Operation
Adjustment of the refrigerant amount supplied to the evaporator is performed by the ball valve opening angle in the expansion valve.
The opening angle adjustment is performed according to the balance of the following forces:

Refrigerant pressure (Pd) in diaphragm
Refrigerant gas pressure (PI) of evaporator under diaphragm
Spring force (Fs) pushing up ball valve
If the refrigerant gas temperature from the evaporator increases, the expansion valve increases the amount of refrigerant according to the following operations:

The temperature of the temperature sensor tightly sealed against the diaphragm increases.
The refrigerant in the diaphragm warms and the Pd increases.
If this Pd increases more than PI + Fs, the diaphragm is pressed down.
The shaft installed to the temperature sensor end presses down the ball valve.
The amount of refrigerant is increased.
If the refrigerant gas temperature from the evaporator decreases, the expansion valve decreases the amount of refrigerant flow according to the following operation:

The temperature of the temperature sensor tightly sealed against the diaphragm decreases.
The refrigerant temperature in the diaphragm decreases and the Pd decreases.
The Pd decreases less than PI + Fs.
The ball valve installed to the temperature sensor end is pressed up.
The amount of refrigerant is decreased.
Fail-safe
Function not equipped.
Evaporator Inspection
Expansion Valve Removal/InstallationIon Sensor
Purpose/Function
Detects ion generation in the combustion chamber for detecting pre-ignition.
Detects ions which occur due to fuel combustion as current by applying bias
voltage to the spark plug, which is amplified in the ignition coil internal
circuit and input to the PCM.
...
Front Body Straight Line Dimensions (1) [Dimensions]
Point symbol
Designation
Hole diameter or bolt or nut size mm {in}
A
Cowl panel installation hole
?5 {0.2}
B
Wiper bracket datum hole
?7 {0.3}
C
...
Airflow Mode Control [Full Auto Air Conditioner]
Purpose
The airflow mode control changes the airflow mode according to the vehicle
environment.
Function
The airflow mode control drives the airflow mode actuator according to the
mode switch, defroster switch, and the vehicle environment and switches the
position of the ...