Mazda CX-5 Service & Repair Manual: Cowl Upper Plate Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 9 locations indicated by (A) shown in the figure.
5. Plug weld the 2 locations indicated by (B) from the front wheel housing side shown in the figure.
6. Plug weld the 2 locations indicated by (C) from the inside shown in the figure, then install the cowl upper plate.
Cowl Panel Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Windshield wiper arm and blade.
b. Cowl grille.
c. Windshield wiper motor.
d. Keyless beeper.
3. Remove clips A ...
Cowl Upper Plate Removal [Panel Replacement]
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Removal Procedure
1. Drill the 9 locations indicated by (A) shown in the figure.
2. Drill the 2 locations by (B) from the front wheel housing side shown in the
figure.
3. Drill ...
Other materials:
Door Module Panel
Purpose, Function
Styrofoam door module panels have been adopted for reducing vehicle weight.
Construction
Styrofoam is applied to the door module panels (shaded areas) during manufacture.
...
Ignition Coil [Skyactiv G 2.0]
Purpose, Function
The ignition coil generates high voltage by electromagnetic induction to
discharge the spark plug.
Construction
The ignition coil is installed to the upper part of the spark plug (direct
ignition coil).
With the adoption of the direct ignitio ...
Efficient Removal Of Body Panels
Body Measurements
Before removal or rough?cutting, first measure the body at and around the
damaged area against the standard reference dimension specifications. If there
is deformation, use frame repair equipment to make a rough correction.
Prevention of Body Deformation
...