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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Manual Transaxle Oil Replacement [C66 M R]
1. Park the vehicle on level ground. 2. Remove the front under cover No.2.. 3. Remove the drain plug and gasket, and drain the manual transaxle oil. 4. Install a new gasket and the drain plug. Tightening torque 39—59 N·m {4.0—6.0 kgf·m, 29—43 ft·lbf} 5. Remove the ...

One Way Clutch [Fw6 A EL, Fw6 Ax EL]
Purpose/Function The one-way clutch operates in 1GR and suppresses the counterclockwise rotation of the front internal gear (as viewed from torque converter side). Construction The one-way clutch consists of a mechanical diode-type one-way clutch, inner plate, and outer pla ...

Torque Sensor
Purpose/ Function The torque sensor detects the steering torque and the steering direction, and outputs the signal to the Electric Power Steering (EPS) control module (CM). Construction, Operation The Hall IC-type torque sensor is installed to the top of the steering column ...

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