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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

After Service Precaution
WARNING: Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. When installing the fuel hose, perform “Fuel Leakage Inspection” described below. A person charged with static electricity could cause a fire or explosion, ...

Auto Leveling Sensor
Purpose Detects the vehicle height and outputs it to the AFS control module. Function Changes the detected vehicle height into a voltage value and outputs it to the AFS control module. Construction Installed to the rear cross member. Consists of link No. 1 ...

Seat Belt
Fastening the Seat Belt Position the lap belt as low as possible, not on the abdominal area, then adjust the shoulder belt so that it fits snugly against your body. Unfastening the Seat Belt Depress the button on the seat belt buckle. If the belt does not fully retract, pull it out and che ...

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