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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Starter Interlock Switch Inspection [Skyactiv G 2.0]
CAUTION: Do not reuse the starter interlock switch if it is removed from the vehicle even once. Replace with a new starter interlock switch when installing. 1. Disconnect the negative battery cable.. 2. Disconnect the starter interlock switch connector. 3. Verify that the contin ...

Afs (Adaptive Front Lighting System) Control Module
Purpose The AFS control module calculates the target optical axis based on the vehicle height signal and outputs the target optical axis signal to the headlight leveling actuator. Function The AFS control module performs control of the AFS and headlight auto leveling. ...

Ignition Coil/Ion Sensor Removal/Installation [Skyactiv G 2.0]
1. Disconnect the negative battery cable.. 2. Remove the plug hole plate.. 3. Remove in the order indicated in the table. 4. Install in the reverse order of removal. 1 Connector 2 Ignition coil ...

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