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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Rear Seat Back Frame Removal/Installation
CAUTION: When performing the procedure with a rear seat removed from the vehicle, perform the procedure on a clean cloth so as not to damage or soil the seat. 6:4 Split Type 1. Remove the trunk board.. 2. Remove the rear seat back.. 3. Remove the headrest. 4. Open fasteners A ...

Fuel Injector Inspection
Resistance Inspection 1. Disconnect the negative battery cable.. 2. Remove the plug hole plate.. 3. Disconnect the fuel injector connector. 4. Inspect the resistance between fuel injector terminals A and B. Fuel injector resistance 1.74—2.04 ohms [20 °C {68 °F}] ...

Front Bumper Removal/Installation
CAUTION: Affix the protective tape to the position (vehicle body side) shown in the figure to prevent scratches and damage. 1. Disconnect the negative battery cable.. 2. Remove fasteners A. 3. Pull the front over fender in the direction of the arrow shown in the figure ...

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