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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Glass Antenna Inspection
1. Disconnect the negative battery cable.. 2. Partially peel back the seaming welt. 3. Remove the liftgate upper trim.. 4. Disconnect antenna feeder No.3 connector.. 5. Visually inspect the glass antenna for damage. 6. Verify that the continuity between the glass antenna terminals is as in ...

B Pillar Lower Trim Removal/Installation
1. Remove the front scuff plate.. 2. Remove the rear scuff plate.. 3. Partially peel back the seaming welt. 4. Take the shaded area shown in the figure, and pull the B-pillar lower trim in the direction of the arrow in the order of (1), (2) while detaching hooks A, pins B. 5. Take th ...

Fuel Pump Unit
Purpose, Function Supplies fuel in the fuel tank to the high pressure fuel pump. Based on the control signal from the PCM, the fuel pump operates by the operation of the fuel pump relay and the fuel pump control module. Construction 2WD The fuel pump unit is installed ...

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