Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.
5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Torque Box Removal [Panel Replacement]
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Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Other materials:
Child Restraint Precautions
Mazda strongly urges the use of child-restraint systems for children small enough
to use them.
You are required by law to use a child-restraint system for children in the U.S.
and Canada.
Check your local and state or provincial laws for specific requirements regarding
the safety of children ...
Aerodynamic
Purpose/Function
For improved aerodynamics, under covers are installed to the under-surface
of the vehicle.
Construction
The vehicle is equipped with the following (3) under covers.
Front under cover No.1
Front under cover No.2
Floor under co ...
Positive Crankcase Ventilation (PCV) Valve
Purpose, Function
Prevents release of blow-by gas (unburnt gas) into the atmosphere.
The PCV valve is open/closed by the intake manifold vacuum.
Construction
The PCV valve is installed to the oil separator.
The PCV valve consists of a spring and valve.
...
