Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.
5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Torque Box Removal [Panel Replacement]
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Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Other materials:
Front Combination Light
Purpose
Parts related to the front exterior lights are grouped and housed together
such as the headlight, front turn/parking light, headlight leveling actuator,
wiring harnesses, and connectors.
Function
Each light illuminates or flashes when the light switch, turn switch, ...
Rear Door Garnish Removal/Installation
WARNING:
Using a utility knife with bare hands can cause injury. Always wear gloves
when using a utility knife.
Front
1. Using a tape-wrapped fastener remover, remove clips A in the direction of
arrow (1), (2) shown in the figure.
2. Remove the double-sided adhesive tape in the ...
Power Brake Unit Removal/Installation
CAUTION:
Once the brake switch clearance has automatically been adjusted, it cannot
be adjusted again. Therefore, replace the switch with a new one when replacing
the power brake unit or performing any procedure that changes the pedal stroke.
1. Remove the battery and battery tra ...
