Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.
5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Torque Box Removal [Panel Replacement]
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Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Other materials:
Manual Transaxle Shift Mechanism Removal/Installation [C66 M R]
1. Disconnect the negative battery cable..
2. Remove the shift lever using the following procedure:
a. Remove the upper panel..
b. Remove the shift lever knob.
c. Remove the shift panel..
d. Remove the side wall..
e. Remove the rear console..
f. Press the tabs on the control cable ...
Underbody Dimensions [Dimensions]
NOTE:
The following figure is a bottom view.
Point symbol
Designation
Hole diameter or bolt or nut size mm {in}
A
Front crossmember installation hole
?24 {0.94}
B
Fro ...
Quarter Window Glass Installation
WARNING:
Using a razor with bare hands can cause injury. Always wear gloves when using
a razor.
CAUTION:
If a door is opened or closed when all the window glass is closed, the resulting
change in air pressure could cause the sealant to crack preventing the proper
insta ...
