Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]
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Installation Procedure
1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.
2. Drill holes for the plug welding before installing the new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.
4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.
5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.
Side Member Removal [Panel Replacement]
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Removal Procedure
1. Drill the 45 locations shown in the figure.
NOTE:
When drilling, do not drill a hole all the way through or there could be
a problem when installing ...
Torque Box Removal [Panel Replacement]
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Removal Procedure
1. Drill the 19 locations indicated by (A) shown in the figure.
NOTE:
When drilling the 19 locations indicated by (A) shown in the figure, do not
drill ...
Other materials:
Cooling System Cap
Purpose, Function
The cooling system cap maintains appropriate pressure in the engine coolant
passage. In addition, cooling efficiency has been improved by increasing the
engine coolant boiling point.
Construction
The cooling system cap is installed to the upper part of the ...
When Liftgate Cannot be Opened
When Liftgate Cannot be Opened
If the vehicle battery is dead or there is a malfunction in the electrical system
and the liftgate can not be opened, perform the following procedure as an emergency
measure to Open it: 1. Remove the cap on the interior surface of the liftgate with
a flathead sc ...
Steering Gear And Linkage Disassembly
CAUTION:
To prevent damage to the steering gear, secure it to the vise using a copper
plate or clean cloth.
1. Disassemble in the order indicated in the figure.
1
Dust cover
2
O-ring
3
Tie-rod end ...
