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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Liftgate Lower Trim Removal/Installation
1. Remove the following parts: a. Liftgate upper trim. b. Liftgate side trim. c. Liftgate recess. 2. Remove fasteners A. 3. Take the shaded area shown in the figure, and pull the liftgate lower trim in the direction of the arrow in the order of (1), (2), (3), (4) and remove it while ...

Side Wall Removal/Installation
1. Pull the side wall in the direction of the arrow in the order of (1), (2) and remove it while detaching hooks A and clip B. 2. Pull the side wall in the direction of the arrow (3) and remove it while detaching the guide C. CAUTION: If the hooks A and clip B is removed forceful ...

Ignition Coil [Skyactiv G 2.0]
Purpose, Function The ignition coil generates high voltage by electromagnetic induction to discharge the spark plug. Construction The ignition coil is installed to the upper part of the spark plug (direct ignition coil). With the adoption of the direct ignitio ...

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