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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Front ABS Wheel Speed Sensor Inspection
Sensor Output Value Inspection CAUTION: Resistance inspection using other testers may cause damage to the ABS wheel-speed sensor internal circuit. Be sure to use the M-MDS to inspect the ABS wheel-speed sensor. 1. Switch the ignition to off. 2. Connect the M-MDS to the DLC-2. ...

License Plate Light Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Liftgate upper trim. b. Liftgate side trim. c. Liftgate lower trim. 3. Disconnect the connector. 4. While pressing the license plate light tab in the direction of arrow (1) shown in the figure, press the l ...

Drive By Wire Control
Outline Calculates the optimum target throttle valve opening angle at all engine speeds and controls the throttle valve actuator. The drive-by-wire control is composed of the idle air control, accelerator control, traction control, excess engine speed control, overspeed control, ...

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