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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Rear Seat Back Frame Removal/Installation
CAUTION: When performing the procedure with a rear seat removed from the vehicle, perform the procedure on a clean cloth so as not to damage or soil the seat. 6:4 Split Type 1. Remove the trunk board.. 2. Remove the rear seat back.. 3. Remove the headrest. 4. Open fasteners A ...

Selector Lever Inspection
1. Switch the ignition ON (engine off or on). 2. Perform the following procedures to inspect the selector lever. If there is any malfunction, adjust the selector cable.. a. Verify that the selector lever can be operated as shown in the figure. b. Verify that the selector lever ...

Clutch Cover Inspection [C66 M R]
1. Remove the clutch cover.. 2. Perform the following procedures to inspect the clutch cover. If it exceeds the maximum specification, replace the clutch cover.. a. Measure the wear of the diaphragm spring fingers. Clutch cover diaphragm spring fingers maximum depth 0.6 ...

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