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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

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Engine Coolant Temperature (ECT) Sensor Inspection
Resistance Inspection WARNING: When the engine is hot, it can badly burn. Turn off the engine and wait until it is cool before removing the ECT sensor. ECT Sensor No.1 1. Remove the ECT sensor No.1.. 2. Place the ECT sensor No.1 in water with a thermometer, and heat the water ...

Discharge Headlight Control Module Removal/Installation
WARNING: Incorrect servicing of the discharge headlights could result in electrical shock. Before servicing the discharge headlights, always refer to the service warnings.. 1. Disconnect the negative battery cable.. 2. Remove the front bumper.. 3. Disconnect the connector. ...

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