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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Engine Coolant Level Inspection
WARNING: Never remove the cooling system cap or loosen the radiator drain plug while the engine is running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot out and cause serious injury. It may also damage the engine and cooling system. Tu ...

Door Ajar Warning Light
Purpose The door-ajar warning light notifies the driver that any door or the liftgate is open. Function When the instrument cluster receives any of the following signals sent from the rear body control module (RBCM) via the CAN signal, the door-ajar warning light illumin ...

Rear Console Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Front console box. b. Shift lever knob (MTX). c. Shift panel. d. Upper panel. 3. Remove screws A. 4. Remove caps B, then remove screws C. 5. Pull the rear console in the direction of the arrow (1) while ...

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