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Mazda CX-5 Service & Repair Manual: Torque Box Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Torque Box Installation [Panel Replacement]

Symbol Mark


Installation Procedure

1. When installing new parts, measure and adjust the body as necessary to conform with standard dimensions.

2. Drill holes for the plug welding before installing the new parts.

3. After temporarily installing new parts, make sure the related parts fit properly.

4. Plug weld the 8 locations indicated by (A) from the inside shown in the figure.


5. Plug weld the 19 locations indicated by (B) shown in the figure, then install the torque box.


Side Member Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 45 locations shown in the figure. NOTE: When drilling, do not drill a hole all the way through or there could be a problem when installing ...

Torque Box Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 19 locations indicated by (A) shown in the figure. NOTE: When drilling the 19 locations indicated by (A) shown in the figure, do not drill ...

Other materials:

Rear Buckle Removal/Installation
1. Switch the ignition to off. 2. Disconnect the negative battery cable and wait for 1 min or more.. 3. Press the release switch, then disconnect the rear center seat belt and rear buckle. 4. Fold down the rear seat back. 5. Remove the trunk board.. 6. Remove the bolt. 7. Remo ...

Crankshaft, Main Bearing
Purpose, Function The crankshaft converts the reciprocating movement of the piston to a rotational movement via the connecting rod. The main bearing forms an oil film on the outer surface of the crankshaft journal to prevent wear due to sliding. Construction Crankshaft ...

Start Stop Unit Removal/Installation
CAUTION: If configuration is not performed when the start stop unit is replaced with a new one, the vehicle specification information is not stored in the start stop unit and the system will not operate normally. When performing configuration, it is necessary to read the vehicl ...

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