Mazda CX-5 Service & Repair Manual: Returnless Fuel System
Purpose, Outline
-
Fuel evaporation in the fuel tank is reduced by adjusting the fuel amount (fuel pressure) ejected from the fuel pump and preventing fuel warmed in the engine compartment from returning.
System Diagram
2WD
AWD
Structure
-
The returnless fuel system consists of the following parts:
|
Part name |
Reference |
|
Fuel filter (low-pressure) |
(See FUEL PUMP UNIT [SKYACTIV-G 2.0].) |
|
Fuel filter (high-pressure) |
|
|
Pressure regulator |
|
|
Fuel pump |
Operation
-
Fuel in the fuel tank is pumped out through the fuel filter (low-pressure) by the fuel pump, filtered by the fuel filter (high-pressure), and then regulated to a specified pressure by the pressure regulator. The regulated fuel is sent to the high pressure fuel pump, and unnecessary regulated fuel is returned from the pressure regulator to the fuel tank.
2WD
AWD
Quick Release Connector Removal/Installation
WARNING:
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or death and facility breakage. Fuel
can also irritate skin ...
Fuel Pressure Sensor Inspection
Voltage Inspection
NOTE:
The fuel pressure sensor cannot be removed as a single unit. When replacing
the fuel pressure sensor, replace it together with the fuel distributor as a
single ...
Other materials:
Ignition Coil Inspection [Skyactiv G 2.0]
Ignition Coil Inspection
1. Perform the spark test and identify the malfunctioning cylinder..
2. Replace the ignition coil of the malfunctioning cylinder with that of a normal
cylinder, and perform the spark test again..
If the spark is not normal due to a malfunctioning ignition coil, ...
Flywheel Inspection [C66 M R]
1. Remove the flywheel..
2. Perform the following procedures to inspect the flywheel.
If there is any malfunction or it exceeds the maximum specification, replace
the flywheel..
a. Inspect the surface that contacts the clutch disc for scratches, nicks, and
discoloration.
...
Barometric Pressure (Baro) Sensor Inspection
Voltage Inspection
NOTE:
Because the BARO sensor is integrated in the PCM, replacing the BARO sensor
includes replacement of the PCM.
1. Connect the M-MDS to the DLC?2.
2. Switch the ignition ON (engine off or on).
3. Verify that the BARO sensor output voltage (PID: BARO) is wi ...
