Mazda CX-5 Service & Repair Manual: Returnless Fuel System
Purpose, Outline
-
Fuel evaporation in the fuel tank is reduced by adjusting the fuel amount (fuel pressure) ejected from the fuel pump and preventing fuel warmed in the engine compartment from returning.
System Diagram
2WD
AWD
Structure
-
The returnless fuel system consists of the following parts:
|
Part name |
Reference |
|
Fuel filter (low-pressure) |
(See FUEL PUMP UNIT [SKYACTIV-G 2.0].) |
|
Fuel filter (high-pressure) |
|
|
Pressure regulator |
|
|
Fuel pump |
Operation
-
Fuel in the fuel tank is pumped out through the fuel filter (low-pressure) by the fuel pump, filtered by the fuel filter (high-pressure), and then regulated to a specified pressure by the pressure regulator. The regulated fuel is sent to the high pressure fuel pump, and unnecessary regulated fuel is returned from the pressure regulator to the fuel tank.
2WD
AWD
Quick Release Connector Removal/Installation
WARNING:
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized
fuel system, it will cause serious injury or death and facility breakage. Fuel
can also irritate skin ...
Fuel Pressure Sensor Inspection
Voltage Inspection
NOTE:
The fuel pressure sensor cannot be removed as a single unit. When replacing
the fuel pressure sensor, replace it together with the fuel distributor as a
single ...
Other materials:
Electrical System
Electrical Parts
Battery cable
Before disconnecting connectors or removing electrical parts, disconnect
the negative battery cable.
Wiring Harness
To remove the wiring harness from the clip in the engine room, pry up the
hook of the clip using a flathead screwdriver. ...
PCM Configuration (Using As Built Data)
NOTE:
If the configuration is performed using As-Built data, the set value of the
personalization function is reset to the initial value (condition when shipped
from factory). Verify the set value with the customer and perform the personalization
function setting after performing th ...
Fuel Gauge Sender Unit Inspection [Awd]
Fuel gauge sender unit (main)
NOTE:
For the fuel gauge sender unit removal/installation, refer to the fuel pump
removal/installation because the fuel gauge sender unit is integrated with the
fuel pump..
1. Verify that the resistance at fuel gauge sender unit (main) terminals D a ...
