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Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Symbol Mark


Installation Procedure

CAUTION:

1. Drill holes for the plug welding before installing the new parts.

2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.

3. Cut and join location indicated by (A) shown in the figure.

4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).


5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.


6. Make a reinforcement panel using the material from the front side frame (inner).

7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).


8. Plug weld the 3 locations indicated by (C) shown in the figure.

NOTE:

9. Cut and location indicated by (D) shown in the figure.

10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.

11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.


Front Seat Cushion Frame Removal/Installation
WARNING: Handling a side air bag improperly can accidentally operate (deploy) the air bag, which may seriously injure you. Read the service warnings/cautions in the Workshop Manual befor ...

Front Side Frame (Partial Cutting) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension mounting reinforcement and outer frame reinforcement. 2. Rough cut locatio ...

Other materials:

Rear Heat Duct Removal/Installation
1. Disconnect the negative battery cable.. 2. Remove the following parts: a. Decoration panel. b. Shift lever knob (MTX). c. Front console box. d. Shift panel. e. Upper panel. f. Rear console. g. Side wall. h. Front console. i. Front scuff plate. j. Front side trim. k. Joint ...

Propeller Shaft Inspection
1. Measure the propeller shaft center runout using the dial gauge. If it exceeds the maximum specification, replace the propeller shaft as a single component. Propeller shaft maximum runout 0.8 mm {0.031 in} 2. Inspect the play and rotation of the joint by turning ...

Active Command Modes Inspection [Blind Spot Monitoring (Bsm)]
1. Connect the M-MDS to the DLC-2. 2. After the vehicle is identified, select the following items from the initialization screen of the M-MDS. a. Select “DataLogger”. b. Select “Modules”. c. Select “BSML” or “BSMR”. 3. Select the simulation items from the PID table. 4. ...

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