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Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Symbol Mark


Installation Procedure

CAUTION:

1. Drill holes for the plug welding before installing the new parts.

2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.

3. Cut and join location indicated by (A) shown in the figure.

4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).


5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.


6. Make a reinforcement panel using the material from the front side frame (inner).

7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).


8. Plug weld the 3 locations indicated by (C) shown in the figure.

NOTE:

9. Cut and location indicated by (D) shown in the figure.

10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.

11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.


Front Seat Cushion Frame Removal/Installation
WARNING: Handling a side air bag improperly can accidentally operate (deploy) the air bag, which may seriously injure you. Read the service warnings/cautions in the Workshop Manual befor ...

Front Side Frame (Partial Cutting) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension mounting reinforcement and outer frame reinforcement. 2. Rough cut locatio ...

Other materials:

Seat Warmer Unit Inspection
WARNING: Handling a side air bag improperly can accidentally operate (deploy) the air bag, which may seriously injure you. Read the service warnings/cautions in the Workshop Manual before handling the front seat (side air bag integrated).. CAUTION: If the slide bar is ope ...

Headlight High Beam Indicator Light
Purpose Notifies the user that the headlights (HI) are illuminated. Function Illuminates when the headlight (HI) or parking illumination conditions are met. Construction Displayed in the instrument cluster. Operation 1. When the light switch is operat ...

Check Valve
Except U.S.A. And CANADA Purpose, function The check valve maintain the pressure in the fuel tank at constant pressure. Construction The check valve is installed to the side of the charcoal canister. Mainly consists of valve, umbrella, and spring. O ...

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