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Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Symbol Mark


Installation Procedure

CAUTION:

1. Drill holes for the plug welding before installing the new parts.

2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.

3. Cut and join location indicated by (A) shown in the figure.

4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).


5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.


6. Make a reinforcement panel using the material from the front side frame (inner).

7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).


8. Plug weld the 3 locations indicated by (C) shown in the figure.

NOTE:

9. Cut and location indicated by (D) shown in the figure.

10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.

11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.


Front Seat Cushion Frame Removal/Installation
WARNING: Handling a side air bag improperly can accidentally operate (deploy) the air bag, which may seriously injure you. Read the service warnings/cautions in the Workshop Manual befor ...

Front Side Frame (Partial Cutting) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension mounting reinforcement and outer frame reinforcement. 2. Rough cut locatio ...

Other materials:

Seat Belt
Fastening the Seat Belt Position the lap belt as low as possible, not on the abdominal area, then adjust the shoulder belt so that it fits snugly against your body. Unfastening the Seat Belt Depress the button on the seat belt buckle. If the belt does not fully retract, pull it out and che ...

Door Ajar Warning Light
Purpose The door-ajar warning light notifies the driver that any door or the liftgate is open. Function When the instrument cluster receives any of the following signals sent from the rear body control module (RBCM) via the CAN signal, the door-ajar warning light illumin ...

License Plate Light Bulb Removal/Installation
1. Disconnect the negative battery cable.. 2. Insert a tape-wrapped flathead screwdriver into the clearance between the lens and license plate light shown in the figure. 3. Move the flathead screwdriver in the direction of the arrow shown in the figure, pull out the lens from the license ...

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