Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]
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Installation Procedure
CAUTION:
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The cut and joint area indicates the maximum size range of the installation position.
1. Drill holes for the plug welding before installing the new parts.
2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.
3. Cut and join location indicated by (A) shown in the figure.
4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).
5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.
6. Make a reinforcement panel using the material from the front side frame (inner).
7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).
8. Plug weld the 3 locations indicated by (C) shown in the figure.
NOTE:
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Press fit the reinforcement panel and the body side material, and then weld them.
9. Cut and location indicated by (D) shown in the figure.
10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.
11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.
Front Seat Cushion Frame Removal/Installation
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual befor ...
Front Side Frame (Partial Cutting) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension
mounting reinforcement and outer frame reinforcement.
2. Rough cut locatio ...
Other materials:
Torque Converter [Fw6 A EL, Fw6 Ax EL]
Purpose/Function
By use of an optimized torus shape (wing) matching the output characteristics
of the engine, the torque converter achieves efficient force transmission and
reduced fuel consumption.
Construction/Operation
A three-member, single-stage two-phase type torque c ...
Wiper Blades
CAUTION
●Hot waxes applied by automatic car washers
have been known to affect the wiper's ability to clean windows.
● To prevent damage to the wiper blades,
do not use gasoline, kerosene, paint thinner, or other solvents on or near them.
● When the wiper lever is in the ...
Front Under Cover No.1 Removal/Installation
1. Remove bolts A.
2. Remove screws B.
3. Remove fasteners C.
4. Remove the front under cover No.1 in the direction of the arrow in the order
of (1), (2) shown in the figure while detaching the guide D.
5. Install in the reverse order of removal. ...
