Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]
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Installation Procedure
CAUTION:
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The cut and joint area indicates the maximum size range of the installation position.
1. Drill holes for the plug welding before installing the new parts.
2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.
3. Cut and join location indicated by (A) shown in the figure.
4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).
5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.
6. Make a reinforcement panel using the material from the front side frame (inner).
7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).
8. Plug weld the 3 locations indicated by (C) shown in the figure.
NOTE:
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Press fit the reinforcement panel and the body side material, and then weld them.
9. Cut and location indicated by (D) shown in the figure.
10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.
11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.
Front Seat Cushion Frame Removal/Installation
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual befor ...
Front Side Frame (Partial Cutting) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension
mounting reinforcement and outer frame reinforcement.
2. Rough cut locatio ...
Other materials:
Steering Gear And Linkage Inspection
1. Remove the steering gear and linkage..
2. Remove the tie-rod end and boot..
3. Measure the rotation torque of the pinion shaft using a crescent wrench and
pull scale. (speed measurement reference 5 В°/s)
a. Install the crescent wrench to the steering gear.
b. Measure the length fr ...
Torque Sensor
Purpose/ Function
The torque sensor detects the steering torque and the steering direction,
and outputs the signal to the Electric Power Steering (EPS) control module (CM).
Construction, Operation
The Hall IC-type torque sensor is installed to the top of the steering column
...
Hood Release Cable Removal/Installation
1. Disconnect the negative battery cable..
2. Remove the following parts:
a. Front bumper.
b. Front combination light (LH).
c. Front mudguard (LH).
d. Hood release lever.
3. Disconnect the hood release cable from the hood latch.
4. While pressing the tabs of the clip in the direction o ...
