Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]
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Installation Procedure
CAUTION:
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The cut and joint area indicates the maximum size range of the installation position.
1. Drill holes for the plug welding before installing the new parts.
2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.
3. Cut and join location indicated by (A) shown in the figure.
4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).
5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.
6. Make a reinforcement panel using the material from the front side frame (inner).
7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).
8. Plug weld the 3 locations indicated by (C) shown in the figure.
NOTE:
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Press fit the reinforcement panel and the body side material, and then weld them.
9. Cut and location indicated by (D) shown in the figure.
10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.
11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.
Front Seat Cushion Frame Removal/Installation
WARNING:
Handling a side air bag improperly can accidentally operate (deploy) the
air bag, which may seriously injure you. Read the service warnings/cautions
in the Workshop Manual befor ...
Front Side Frame (Partial Cutting) Removal [Panel Replacement]
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Removal Procedure
1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension
mounting reinforcement and outer frame reinforcement.
2. Rough cut locatio ...
Other materials:
Spare Tire and Tool Storage
Spare tire and tools are stored in the locations illustrated in the diagram.
Except Mexico
Mexico
Jack
To remove the jack
1. Open the trunk board.
2. Secure the trunk board by attaching the hook to the head restraint.
Without luggage compartment cover
With luggage compartment cover
...
Tire Labeling
Federal law requires tire manufacturers to place standardized information on
the sidewall of all tires. This information identifies and describes the fundamental
characteristics of the tire and also provides a tire identification number for safety
standard certification and in case of a recall ...
Driver and Front Passenger Occupant Classification System
First, please read “Supplemental Restraint System (SRS) Precautions” carefully.
Driver Seat Slide Position Sensor
Your vehicle is equipped with a driver seat slide position sensor as a part of
the supplemental restraint system. The sensor is located under the driver seat.
The sensor ...
