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Mazda CX-5 Service & Repair Manual: Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Mazda CX-5 Service & Repair Manual / Body / Body Exterior, Frame / Frame / Front Side Frame (Partial Cutting) Installation [Panel Replacement]

Symbol Mark


Installation Procedure

CAUTION:

1. Drill holes for the plug welding before installing the new parts.

2. When installing the new parts, trial-fit new and existing parts, and then measure and adjust the body to conform with standard dimensions.

3. Cut and join location indicated by (A) shown in the figure.

4. Plug weld the 3 locations indicated by (B) shown in the figure, then install the front side frame (outer).


5. To cut and join the new and existing parts, rough cut the new part at the specified location shown in the figure, and chamfer the joint surfaces of the new and existing parts.


6. Make a reinforcement panel using the material from the front side frame (inner).

7. Plug weld the 4 locations indicated by (B) shown in the figure, then install the reinforcement to the new front side frame (inner).


8. Plug weld the 3 locations indicated by (C) shown in the figure.

NOTE:

9. Cut and location indicated by (D) shown in the figure.

10. Plug weld the 6 locations indicated by (E) shown in the figure, then install the front side frame inner.

11. Plug weld the 5 locations indicated by (F) shown in the figure, then install suspension mounting reinforcement and outer frame reinforcement.


Front Seat Cushion Frame Removal/Installation
WARNING: Handling a side air bag improperly can accidentally operate (deploy) the air bag, which may seriously injure you. Read the service warnings/cautions in the Workshop Manual befor ...

Front Side Frame (Partial Cutting) Removal [Panel Replacement]
Symbol Mark Removal Procedure 1. Drill the 4 locations indicated by (A) shown in the figure, then remove suspension mounting reinforcement and outer frame reinforcement. 2. Rough cut locatio ...

Other materials:

Anticorrosion, Sound Insulation, And Vibration Insulation
Body Sealing Apply body sealer where necessary. For locations where application of body sealer is difficult after installation, apply it before installation. Application of Undercoating Apply an undercoat to the required location of the body. Application ...

Relay And Fuse Block Middle Cover Disassembly/Assembly
1. Insert a tape-wrapped flathead screwdriver into the service hole in the position shown in the figure. 2. While pressing the relay and fuse block middle cover tab in the direction of arrow (1) shown in the figure, pull out the bracket in the direction of arrow (2) to detach the relay a ...

Tires
For reasons of proper performance, safety, and better fuel economy, always maintain recommended tire inflation pressures and stay within the recommended load limits and weight distribution. WARNING Using Different Tire Types: Driving your vehicle with different types of tires is dangerous. It ...

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